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HomeMy WebLinkAbout4 Closeout Donner Lake Pipeline Agenda Item # w Memorandum To: Board of Directors From: Neil Kaufman Date: November 4, 2005 Subject: Final Completion and a Closeout Change Order for the Donner Lake Pipelines - 2005 Project 1. Why this matter is before the board: The Donner Lake Pipelines - 2005 is complete. A closeout change order and a resolution accepting the project require Board approval. 2. History: The Board previously awarded the Donner Lake Pipelines - 2005 project to Koch Excavating. 3. New information: On November 4, District staff performed a final walkthrough on the project. All portions of the project have been completed. I am requesting a Closeout Change Order to the Contract for issues covered under 11 general items that will cover all of the change order issues that arose during this project. Item 1: The contract is based on a unit price bid. The attached table shows the differences between bid totals and the amounts actually constructed. This analysis results in amount of $68,631.00 owed to Koch Excavating. It should be noted that $64,952 of this amount is related to rock excavation. Significantly more rock has been encountered on the north shore of Donner Lake area compared with other areas of Truckee. For comparison, the District Pipeline Replacement— 2005 project (which will be presented to the Board later in November) has a difference between Bid and Actual costs of$3,000 associated with rock excavation. Item 2: On West Reed Avenue, the plans call for sliplining an existing 6" steel pipe with a 1.5" HDPE pipe. The steel pipe is quite shallow and is actually visible at the surface at a couple of locations. It was decided to add some insulation to the 1.5 pipe to act as additional protection against freezing. The District purchased the insulation, and Koch is owed $462.00 for installation of the insulation. Item 3: On West Reed Avenue, there is a flow control station that feeds water from the Armstrong pressure zone to the Donner Lake 6124 pressure zone. The Water Department is working towards installing a communications link between the flow Page 1 control station and the Wolfe Estates Tank. In order for the communications to function properly, power and communications equipment must be installed in a cabinet next to the flow control station vault. It was necessary for Koch to perform some additional excavation and backfill work and install some additional conduit in order to make connection to some existing conduits and to properly stub conduits for the cabinet. Koch is owed $3463.90 for this work. Item 4: The drawings call for Koch to install risers on an existing pole on West Reed Avenue. During the course of the project, the Electrical Department replaced this pole because it was in poor condition. SBC was not timely in relocating its telephone facilities from the old pole to the new pole. As a result, Koch was forced to backfill and then re-excavate part of the conduit trench in order to install risers on the pole. Koch is owed $778.80 for this work. Item 5: At 10095 Summit Drive, the plans call for sliplining an existing 6" steel pipe with a 1.5" HDPE pipe. Upon excavation, it was determined that the steel pipe was only about 1-foot deep. It was decided to add some insulation to the 1.5" pipe to act as additional protection against freezing. The District purchased the insulation, and Koch is owed $308.00 for installation of the insulation. Item 6: During the pressure testing and disinfection procedure for a new pipeline, new meter boxes are tested to ensure proper flow. On Pioneer Drive, one meter box became plugged and did not flow properly. Koch was directed to address the problem, after flushing, it was determined that some dirt or debris had become lodged in the service lateral and Koch excavated the lateral to remove the break. Upon excavation, Koch found a piece of 12" PVC pipe had carried from somewhere else within the piping system and become lodged inside the service. Koch did not install any 12" PVC and the existing of the pipe fragment could not have been their fault. Therefore, I agreed to reimburse Koch for the costs associated with fixing the problem. Koch is owed $1,540.00 for this work. Item 7: Along Donner Pass Road, the Drawings call for installation of a 3" HDPE pipe inside an existing 4" welded steel pipe. Koch purchased 3" pipe for this purpose. During initial efforts to install the 3" pipe, it was found that the interior weld beads on the 4" pipe were large enough to prevent the 3" pipe from being inserted. It was decided to change to a 2" pipe to solve the problem. The 2" pipe requires brass fittings instead of plastic fittings. Consequently, material costs were higher and more labor was required to assemble the pipe. Koch is owed $15,292.20 for this work. Item 8: Along Donner Pass Road there were three locations where it was necessary to excavate the existing steel pipeline in order to remove obstructions that prevented pulling of the new pipe through the old pipe. These obstructions were two 45 degree elbows and a coupling that were unknown to the District. Koch is owed $3,000.80 for this work. Item 9: Along Donner Avenue, there were also three locations where it was necessary to excavate the existing steel pipeline in order to remove obstructions that prevented pulling of the new pipe through the old pipe. These obstructions were two couplings and a buried 6" valve that had been paved over in a driveway. Koch is owed $3,517.25 for this work. Page 2 Item 10: At the driveway into the Donner Tract, Koch Excavating was to connect into an existing pipe. There were two valves at this location and District personnel mistakenly closed the wrong valve. As a result, the valve blew off the end of the pipe creating a leak and flooding the excavation. Koch had to re-excavate the hole and reinstall the valve. Koch is owed $1,076.16 for this work. Item 11: The Truckee Sanitary District mismarked a sewer lateral Loch Leven Lodge. The sewer lateral was subsequently damaged by Koch. Koch is owed $1,403.60 for repairing this pipe. Item 12: There were eight locations where it was necessary to install traffic rated meter boxes. There was not a Bid Item in the Bid Schedule to cover this work. There were six single meter installation and two double meter installations totaling $7,221.02. 4. Recommendation: a) I recommend that the Board authorize Contract Change Order No. 1, in the amount of a $106,694.73 payment to Koch Excavating from the District. b) I recommend that the Board pass a Resolution accepting the Donner Lake Pipelines — 2005 project as complete and authorizing the filing of the Notice of Completion. Attachments: Change Order Form Page 3 Analysis of Bid Quantities vs.Actual Quantities Constructed DONNER LAKE PIPELINES-2005 .. Contractor: Koch Excavating Bid Amounts Actual Amounts Ell Desedplion Quantit Units I Unit Price Subtotal Quantity Units I Umt Puce I Subtotal 1 Mobilizabon 1 LS $9,50000 $9,500,06 1 LS $9,500A0 $ 9,500,00 1A 1.5"PE Service Lateral Inside Existing 6"Steel Pipe 150 FT $22 03 $3,304.50 163 FT 522.03 $ 3,590.89 16 1"and 1 A'PE Service lateral 25 FT $32,00 5800.00 25 FT $32,00 $ 800.00 IC Single Water Service Assembly with PRV for Non-traffic Areas 2 EA $1,05000 $2,100.00 2 EA $ip50.00 $ 2,10000 1D Reiocate Fire Hydrant 1 EA $4,65100 $4,651.0 1 EA $4,651.00 $ 4,65100 1E Joint Conduit Trench 80 FT $106,81 $8,544 80 60 FT $106,81 $ 6,40660 1F Install Risers on Existing Pole 1 LS $300,00 $300,00 1 ITS $300,00 $ 300,00 1G AC Pavement 340 SO FT $5,96 $2,026,40 465 SO FT $596 $ 2,771 40 IN Rock Excavation 1 HOUR $706,00 S706.00 54S HOUR S706.00 $ 38,477.00 11 All Other Work Required by the Contract Documents 1 LS S1,500cO $1,5000 1 ITS $1,50000 S 1,50000 2A 4"Water Main 20 FT $7500 $1,500-0 43 FT $7500 S 3,22500 213 4"PE Water Main Inside Existing 6"Steel Pipe 600 FT $28,26 $16,9560 532 FT $2826 $ 15,034.32 2C 1.5"PE Service Lateral 60 FT $70,75 $4,245,0 34 FT $70,75 $ 2,405,50 2D Single Water Service Assembly with PRV for Non-traffic Areas i EA $2,755,00 $2,755,00 1 EA $2,75E00 S 2,75500 2E Double Water Service Assembly with PRV for Non-traffic Areas 1 EA $3,375,00 $3,375.00 1 EA $3,375,00 $ 3,375,00 2F Connections to Existing Piping 2 EA $3,10350 $6,207.00 2 EA $3,103.50 S 6,207,00 2G New Fire Hydrant at Existing 6'Valve 1 EA $4,893,00 $4,8910 1 EA $4,89300 $ 4,893,00 2H AC Pavement 125 SO FT $6,96 $74500 471 SO FT $5.96 $ 2,807,16 21 Rock Excavation i HOUR $70600 $70600 0.0 HOUR $70600 $ - 2J All Other Work Required by the Contract Documents i LS $3,000.00 $3,0000 1 LS $3.000,00 $ 3,000.00 3A 4"Water Main 90 FT $92,83 $8,3547 90 FT $92,83 $ d36470 313 4"PE Water Main Inside Existing 6"Steel Pipe 1,120 FT $28S5 S32,312.00 1,124 FT $28.85 $ 32,427,40 3C t5"PE Service Lateral 145 FT $226.90 $32,900.5 145 FT $22690 $ 32,900,50 3D Retrofit Existing Water Service Assembly with PRV 2 EA $1,18750 $2,375.0 2 EA $1,187,50 $ 2,375.00 3E Single Water Service Assembly with PRV for Non-traffic Areas 7 EA $2,495,00 $17,465.00 7 EA $2,495,00 $ 17,46E00 3F Double Water Service Assembly with PRV for Non-traffic Areas 5 EA 53,376.00 $16,88000 5 EA $3,376005 16,88000 3G Connections to Existing Piping 2 EA $4,927,50 $9,855,00 2 EA 54,927.50 $ 9,655.00 3H AC Pavement 640 SO FT $5,96 $3,814.40 971 SO FT $5.96 S 5,787.16 31 Rock Excavation 2 HRS $70600 $1,412,00 355 HRS $706,00 S 25,06300 3J All Other Work Required by the Contract Documents i LS $4,050,00 $4,050.00 1 LS $4,050,00 S 4,050.00 4A New Fire Hydrant at Existing 6"Valve 2 EA $4,852,50 $9,70E0 2 EA $4,852.50 $ 9,705,00 48 1.5"PE Service Lateral 40 FT $112 25 $4,4900 32 FT $112.25 $ 3,592,00 4C I S'HE Service Lateral Inside Existing W Steel Pipe 95 FT $35,76 $3,397.20 tat FT $35,76 $ 4,791.84 4D Single Water Service Assembly with PRV for Traffic Areas i EA $2,50000 $2,500.00 1 EA $2,500.00 $ 2,500.00 4E AC Pavement 110 SO FT $596 5655.60 159 SO FT $5,96 $ 947 64 4F Rock Excavation 1 HRS 5706.00 $706.00 9.0 HRS $706,00 $ 6,354,00 4G All Other Work Required by the Contract Documents 1 ITS $3,5000 $3,5000 1 ITS $3,50000 $ 3,500.00 SA 4"Water Main 60 FT $138.26 58,295.E 60 FT $138,26 $ 8,29560 5B 3"PE Service Lateral inside Existing 4"Steel Pipe Boo FT 537.71 $30,1680 863 FT $37J1 $ 32.543 73 5C 2"PE Service Lateral 20 FT $121.50 $2,430.0 22 FT $12150 $ 2,67300 5D 1.5"PE Service Lateral Inside Existing 6"Steel Pipe 75 FT $3306 $2,479,5 65 FT $3306 S 2,148.90 5E 15"PE Service Lateral Inside Existing 4"Steel Pipe 80 FT $31 00 $2,460,00 75 FT $31 00 $ 2,325,00 5F 1S"PE Service Lateral 430 FT $5308 $22,824.4 328 FT $5308 $ 17,41024 5G Single Water Service Assembly for Non-traffic Areas 6 EA $956,53 $5,734.9 4 EA $955.83 S 3,823,32 SH Single Water Service Assembly for Traffic Areas 2 EA $2,40000 $4,800,00 4 EA $2,400.00 $ 9,600,00 51 Double Water Service Assembly for Non-traffic Areas 5 EA $1,180.00 $5,900,00 3 EA $1,18"o S 3,540.00 5J Double Water Service Assembly for Traffic Areas 2 EA $2,140.50 $4,281,00 4 EA $2,140,50 It 8,562.00 SK Type A Combination Service 1 EA $3,20000 $3,200.0 1 EA $3.200.00 $ 3,20000 SL Connections to Existing Piping 2 EA $4,73750 $9,4750 2 EA $4,737.50 $ 9,47500 5M AC Pavement 940 SOFT $596 $5,60240 823 SO FT $596 $ 4.90508 5N Rock Excavation 2 HR5 $706,00 $1,412.0 00 HRS $706,00 $ - 50 All Other Work Required by the Contract Documents 1 LS S11.000,00 $11.0000 1 ITS $11,000.00 $ 11,000.00 5P Credit for District Furnished E ui ment i LS 1 -$770000 -$7,7000 1 ITS -$6,650.0 S 6.65000 $344,569 98 $413,200 98 Ammount Owed to Koch Excavating 568,631.00 Nov 09 05 05: 26p KOCH INC. 530 432-4099 P• 4 Nov-08-2005 01:52pm From-TRUME DMNER PUD +5305071,86 T-103 P 003/004 F-036 �r I � - _ DONNER Change Order Contract Name: DONNER LAKE PIPELINES-2005 Contract Change Order No: 1 Ong, Contract Amt. $ 344,569.98 Days NA Date October 31.2OD5 Prev. Apprd Changes$ 0 Days NA Contractor. Koch Excavating This Change S 106 694.73 Days NA Revised Contract Amt. S 451 264,71 Days NA This Change Order covers Changes to me subject Contract as described herein. The Contractor shall construct, furnish equipment and materials, and perform all work as necessary or required to complete the Change Order Items for a lump sum price agreed upon between the Contractor and DistncL Increase in (Decrease) CV. 1 Contract in Contract Description of Changes Amount $ Amount $ 1) Bid vs. Actual Quantities $68.631,00 NA 2) West Reed Avenue-Pipe Insulation S482.00 NA 3) West Reed Avenue-Additional Excavations i S3,463.90 , NA 4) West Reed Avenue Pole Risers-SBC Delays $779.80 NA 5) 10095 Summit Drive-Pipe Insulation $308.00 NA • 6) Pioneer Drive-Remove Debris from Box $1,540.00 NA 7) Donner Pass Road-Change 3" to 2" $15,292.20 NA 8) Donner Pass Road-Additional Excavations $3,000.80 NA 9) Donner Avenue-Additional Excavations $3.517.25 NA 10)Donner Tract Driveway-Repair Pipe Blowout $1,076.16 NA 11)Mismarked Sewer Pipe $1,403.80 NA 12)Install Traffic Rated Boxes $7,221.02 NA Totals $106,694.73 Net change in contract amount(increase or decrease) The amount of the Contract will be Increased by the sum of $106,694.73 and the Contract Time shall not be extended. The undersigned Contractor approves the foregoing Change Order as to the changes, if any, in the contract price specified for each item including any and all supervision costs and other miscellaneous costs relating to the change in work,and as to the extension of time allowed,if any,for completion of the entire work on account of said Change Order. The Contractor agrees to furnish all labor and materials and perform all other necessary work. inclusive of the directly or indirect elated to the approved time extension, required to complete the Change order items. This document will Ve a supplement of the contract and all provisions will apply hereto. It is unde odrsto t the Change Order ail be effective when approved by the District. e% / / // Accepted. [Contractor Data: 9 d5 (Signature) Approved: in istrict Date: (5tgnamre) III�I'TRUCKEE DONNER Public �i District f r . Utility Resolution No. 2005 - XX AUTHORIZING THE ACCEPTANCE OF THE DONNER LAKE PIPELINES — 2005 PROJECT AND DIRECTING FILING OF THE NOTICE OF COMPLETION WHEREAS, the Board of Directors of the Truckee Donner Public Utility District made the determination to undertake the Donner Lake Pipelines -2005 Project; and WHEREAS, Koch Excavating was selected by the District to perform the work; and WHEREAS, Koch Excavating has completed all of the Work included in the Project; and WHEREAS, The District Engineer, Neil Kaufman, now certifies the completion of the project; and WHEREAS,the District's Water Utility Manager, Ed Taylor,has recommended that the work be accepted by the District; NOW THEREFORE BE IT RESOLVED by the Board of Directors of the District as follows: 1. That the District hereby accepts the Donner Lake Pipelines - 2005 Project as complete. 2. That the Clerk of the District be directed to file with the County of Nevada the Notice of Completion, a copy of which is attached hereto. 3. That 35 days following the filing of the Notice of Completion, the monies retained from the contractor payments be released to the contractor if no claims have been made to the District by material suppliers or laborers. PASSED AND ADOPTED by the Board of Directors at a meeting duly called and held within the District on the 16th day of November 2005 by the following roll call vote: AYES: NOES: ABSTAIN: ABSENT: TRUCKEE DONNER PUBLIC UTILITY DISTRICT By J. Ron Hemig, President of the Board ATTEST: Peter L. Holzmeister, Clerk of the Board RECORDING REQUESTED BY: Truckee Donner Public Utility District WHEN RECORDED, RETURN TO: TRUCKEE DONNER PUBLIC UTILITY DISTRICT Post Office Box 309 Truckee, CA 96160 THE UNDERSIGNED DECLARES DOCUMENTARY TRANSFER TAX-NONE NOTICE OF COMPLETION NOTICE IS HEREBY GIVEN: 1. That the name and address of the public entity for whom the improvement project was done, as owner thereof, is the Truckee Donner Public Utility District, Post Office Box 309, Truckee, CA 96160. 2. Nature of interest or estate of owner:beneficial interest of a public utility easement for installation of water facilities. 3. That on November 16'h, 2005 the hereinafter described improvements were accepted as complete pursuant to Resolution 2005-XX of the Truckee Donner Public Utility District, the awarding authority. 4. That the subject improvements of the Notice are generally described and identified as follows: Donner Lake Pipelines - 2005 Project: 3 inch and 4 inch pipe, water service lateral, water meter boxes and fire hydrants and connections to existing pipelines (W. Reed Ave., Pioneer Dr., Donner Ave., Moraine Rd., Summit Dr. and Donner Pass Rd.). 5. That the name and address of the contractor for such project was: Koch Excavating, P.O. Box 909, Penn Valley, Ca. 95946. 1 certify under penalty of perjury under the laws of the State of California that the foregoing is true and correct. Dated: TRUCKEE DONNER PUBLIC UTILITY DISTRICT By Peter L. Holzmeister, General Manager MAIL TAX STATEMENTS TO: SAME AS ABOVE Legal References: CC-3093,CCP-2003(oath), 2015.5 (unsworn statement)