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HomeMy WebLinkAbout13-Discuss the Status of Water System Supervisory Control and Data Acquisition (SCADA) Replacement ProjectAgenda Item # 13 WORKSHOP To: Board of Directors From: Mark Thomas Date: May 02, 2012 Subject: Discuss the Status of Water System Supervisory Control and Data Acquisition (SCADA) Replacement Project 1. WHY THIS MATTER IS BEFORE THE BOARD This workshop provides the Board with an update on the Water System Supervisory Control and Data Acquisition system (SCADA) replacement project. 2. HISTORY In February 2009, a workshop was held on the Water System's Supervisory Control and Data Acquisition (SCADA) system. The three older SCADA systems were built in the early 1990's and do not meet current industry standards. SCADA systems normally last 6 to 10 years. Our present SCADA system is nearing 20 years. The new SCADA system will control the delivery of water and operate in the most energy efficient manner. In July 2009, the Board awarded a contract to Carollo Systems LLC for engineering services for the first two phases of the SCADA replacement project. Phase 1 was to collect system information by evaluating the communication for a new water SCADA system and investigating the use of the existing Electric system SCADA servers. Phase 2 was to design, prepare specifications, and cost estimates for Phase 3 of the new Water SCADA system. PHASES DESCRIPTION Phase 1 Preliminary investigative Services Phase 2 SCADA System Design Service Phase 3 Construction and Implementation Service, including System Programming and Construction Management 3. NEW INFORMATION Carollo Systems compiled a Technical Memorandum (TM), included as Attachment 1, that summarizes the results of the activities performed in Phase 1 and 2. The TM discusses why the District should upgrade, general and basic SCADA system requirements, network communication, and integrated energy management features. Carollo Systems has prepared designs for a control panel, remote terminal unit (RTU), and network communication. Also included in the TM was an engineer's cost estimate for Phase 3. Phase 3 will be divided into 4 parts. This methodology would provide the District with the flexibility to develop, execute, and control cash flow for the replacement of the remaining SCADA system and related RTUs. This would also give staff time to perform all Phase 3 work in-house, and provide a cost savings of $670,000 compared to the Carollo System Engineering cost estimate. The timeline is: • May 2012 — Request For Bids (RFB) for 10 RTUs • May 2012 — Request For Proposal (RFP) for radios and communication network • May 2012 — California Multiple Award Schedule (CMAS) purchase for the proposed hardware and software computer equipment • June 2012 — Programming • November 2012 - Construction • May 2013 - First testing of the Phase 3A SCADA system 4. FISCAL IMPACT Phase 3A would replace and consolidate two of the four different SCADA systems (Donner Lake and Glenshire). • Purchase and Install 10 RTUs $250,000 • Ethernet Communication Network $35,000 • Engineering Services to include implementation, programming, configuration, start-up testing and training $250,000 • System Materials (hardware and software) $150,000 • Project Contingency, Price Escalation and Spare Parts $117,000 Total Cost of Phase 3A $802,000 As funds become available, Phases 3B, 3C, and 3D could move forward. The projected cost for these phases are: • 3B Purchase and Install 7 RTUs $301,500 • 3C Purchase and Install 13 RTUs $544,000 • 3D Purchase and Install 15 RTUs $617,700 The cost for the total SCADA project is projected to be $2,265,200. In the Budgets for FY12 and FY13, approximately $2,000.000 has been appropriated for the Water SCADA system replacement project. 5. RECOMMENDATION Receive this report and provide comments to staff. Michael D. Holley General Manager / Water Utility Manager