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Home My WebLink About13-1,attachment Water SCADA TMTRUCKEE DONNER PUBLIC UTILITY DISTRICT WATER DEPARTMENT SCADA SYSTEM UPGRADE TECHNICAL MEMORANDUM NO. 1 FINAL April 2012 2880 GATEWAY OAKS WAY • SUITE 300 • SACRAMENTO, CALIFORNIA 95833 • (916) 565-4884 • FAX (916) 565-4880 M:\Carollo Systems Admin\Client\TruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement Project\Deliverables\Tech Memos\SCADA TM - Final TRUCKEE DONNER PUBLIC UTILITY DISTRICT SCADA SYSTEM UPGRADE TECHNICAL MEMORANDUM NO. 1 TABLE OF CONTENTS Page No. 1.1 INTRODUCTION........................................................................................................1 1.2 BACKGROUND..........................................................................................................2 1.2.1 Project Objectives.......................................................................................... 4 1.2.2 Review of Existing Systems........................................................................... 4 1.3 WHY UPGRADE NOW?.............................................................................................7 1.4 GENERAL SCADA SYSTEM REQUIREMENTS.......................................................7 1.4.1 Central SCADA System — Core Functionality ................................................ 9 1.4.2 Network Communication Requirements...................................................... 10 1.4.3 RF Network Field Testing............................................................................ 15 1.4.4 Fiber Optic Communication Network........................................................... 15 1.4.5 Integrated Energy Management Features ................................................... 18 1.4.6 Industrial Control Panel & RTU/PLC Design Considerations ...................... 18 1.4.7 Preliminary RTU Design Package............................................................... 19 1.4.8 Existing Survalent Electric Utility SCADA System ....................................... 19 1.5 PROCESS CONTROL BASICS...............................................................................20 1.5.1 Tanks...........................................................................................................20 1.5.2 Booster Pumps............................................................................................ 20 1.5.3 Well Pumps.................................................................................................. 21 1.5.4 Control Valves............................................................................................. 21 1.5.5 Hydro Tank Facilities w/ Booster Pumps ..................................................... 22 1.5.6 Hydraulic Pumping Diagram........................................................................ 22 1.6 REVIEW OF PRODUCT & TECHNOLOGY EVALUATIONS...................................22 1.7 REVIEW OF PRODUCT & TECHNOLOGY EVALUATIONS...................................24 1.8 CONSTRUCTION PLAN..........................................................................................24 1.9 WORK BREAKDOWN STRUCTURE(WBS)...........................................................27 1.10 ENGINEER'S ESTIMATE OF PROBABLE CONSTRUCTION COSTS...................29 1.11 NEXT STEPS — THE PLAN GOING FORWARD.....................................................29 1.12 SUMMARY...............................................................................................................29 April 25, 2012 - FINAL i WCarollo Systems Admin\Client\TruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement Project\Deliverables\Tech Memos\SCADA TM - Final LIST OF TABLES Table 1.1 - Water Department Facilities................................................................................ 5 Table 1.2 - New Phase-3A RTU Enclosures....................................................................... 25 Table 1.3 - Work Breakdown Structure Summary............................................................... 28 LIST OF FIGURES Figure 1.1 District Service Area........................................................................................ 3 Figure 1.2 Proposed Network Communications Block Diagram ..................................... 12 Figure 1.3 Proposed Communications Infrastructure — RF & Fiber Optic Cable ............. 13 Figure 1.4 Typical RTU Internal Network Connection Diagram ...................................... 14 Figure 1.5 Proposed Radio Frequency Communication Paths ....................................... 16 Figure 1.6 Proposed Fiber Optic Communication Paths ................................................. 17 Figure 1.7 Hydraulic Pumping Diagram.......................................................................... 23 APPENDICES Appendix A Preliminary RTU Design Documents Appendix B Engineer's Cost Estimate April 25, 2012 - FINAL ii MACarollo Systems Admin\Client\TruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement Project\Deliverables\Tech Memos\SCADA TM - Final Technical Memorandum No. 1 SCADA SYSTEM UPGRADE 1.1 INTRODUCTION Carollo Systems was selected to provide Truckee Donner Public Utility District (District) with professional services related to a replacement of the District's existing water utility Supervisory Control and Data Acquisition (SCADA) systems. The primary purpose of the water department SCADA system is to provide operations staff with a tool that can assist with management, operation, and maintenance of various water department assets, including storage tanks, well pumps, booster pumps, valves, pipelines, etc. These assets are located throughout the District's water distribution system. The replacement SCADA system will provide District staff with numerous benefits, including the ability to operate and maintain the water system more efficiently and to help reduce overall operating costs. The general scope of this project includes planning, system design, and overall management of the integration effort for a new, consolidated, District -wide SCADA system platform. Our basic approach consists of the following three sequential phases: Phase 1 — Preliminary Investigative Services Phase 2 — SCADA System Design Services Phase 3 — Construction and Implementation Services, Including System Programming, Construction Management (CM), and Engineering Services During Construction (ESDC) Phase 1 services provided by Carollo Systems to date include the collection of system information, site visits and investigations, meetings, technical workshops with District staff, review, interpretation, and analysis of technical information, and generation of this technical memorandum (TM) summarizing our findings. Phase 2 services are almost complete and include the design of a new central SCADA system, a standard programmable logic controller (PLC) -based remote terminal unit (RTU), and a new communication infrastructure to support District -wide network communications to all remote water department facilities. Phase 3 services shall consist of programming and configuration services to provide the District with a new central SCADA system platform to support engineering and operations, as well as the District's planned consolidation and standardization efforts. The initial phase of construction, Phase 3A, will include the fabrication and installation of 10 new RTU assemblies, including one spare RTU. The remaining RTUs will be installed in a phased approach that shall consist of three additional phases. The following is an anticipated distribution of replacement RTUs by construction phase: Phase 3A Construction — Replacement of 9 RTUs, plus 1 spare RTU Phase 3B Construction — Replacement of 7 RTUs April 25, 2012 - FINAL MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final Phase 3C Construction — Replacement of 13 RTUs Phase 3D Construction — Replacement of 15 RTUs When completed, the new central SCADA system will communicate to and collect data from approximately 45 new RTUs that comprise the current Water Department SCADA system. As a potential cost saving measure, sites that consist of a lone tank shall be linked to another geographically -local site via a short radio frequency (RF) link or hardwired cable connection to eliminate the costs of an additional RTU at the tank site. The tank level and site intrusion information shall be sent via the RF or hardwired link to another RTU for processing and distribution. 1.2 BACKGROUND Providing reliable water service to a mountain community is a formidable task. A large percentage of the District's water supply is produced by wells in the Martis Valley, located in the eastern portion of the District's service territory. The water must be pumped up and through many different hydraulic zones. The District's customer base consists of 12,500+/- residential and commercial service connections spread out over 44 square miles. The hydraulics are extremely challenging, with elevations ranging from 5,800 to 7,500 feet. Water facilities are located throughout the District's service area, stretching from the West and South shores of Donner Lake to the West, the communities of Glenshire and Hirschdale to the East, Martiswoods and Ponderosa Palisades to the South, and Tahoe Donner and Prosser Lake to the North. A map of the District's service area is shown below in Figure 1.1. There are also four golf courses that require significant amounts of irrigation water within the District's service area, including Tahoe Donner, Coyote Moon, Gray's Crossing, and Old Greenwood. The District's water system infrastructure consists of 15 wells, 33 water storage tanks, 24 booster pump stations, dozens of electrically and hydraulically operated control valves, and over 200 miles of water pipelines. A summary of the District's current water facilities has been included in Table 1.1 that follows. A system of this complexity is expensive to operate, maintain, repair, and upgrade. The new SCADA system will assist District personnel with the ultimate goal of providing quality service to all of the District's water customers in a reliable and cost-effective manner. April 25, 2012 - FINAL 2 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final District Service Area r TRUCKEE DONNER r PUBLIC UTILITY 1315TRICT Water Department SCADA System Legend Electric Service Only �dter Service Ot Water&Electric Truckee Donner Public Utility District - 2009 Servi ce 8� ek ►tv 9j Alder Cr® gg State � � MM Nevada Qa County g 0 �o r Nord Ski Slope Way N �,tensnire Dr 8o ierstate Donner Pass ky S Qrockway K Feet ry 0 7501,500 3,000 4,500 6,000 S South Snore 0 r 96 -------------- CR w Placer g /'ti O t�_ (fill CKEE OON�NR�P�II I[ UILI w�DISTRICT p(5 urr: F-a Truckee Donner POD � _ Y Service Tenrtory 2009 DISTRICT SERVICE AREA FIGURE 1-1 TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Systems LLC TDPUD TM-1 FIGURES.vsd 3/2/12 1.2.1 Project Objectives The primary objective of this report is to summarize the results of our activities performed over the last two years. A substantial portion of those activities included the collection, interpretation, and analysis of technical information for the existing water department SCADA systems and remote water system facilities. Much of the information consisted of existing operation and maintenance (O&M) information and other technical documents developed over the last decade or so. In addition, Carollo Systems met with District staff to discuss the project requirements and to visit and review the configuration of the existing system and remote facilities. Our efforts also included several technical workshops to discuss preferences and requirements for a new SCADA system. We also discussed the District's budgetary concerns and requirements prior to the development of a preliminary cost estimate. The following is a summary of tasks performed during Phase I of this project: • Review and establish general SCADA-human machine interface (HMI) system requirements • Review and establish PLC/RTU requirements • Review and establish network and communication system requirements • Review and discuss future SCADA system standards development • Review and discuss SCADA-HMI system hardware & software alternatives • Review and discuss PLC/RTU hardware & programming/configuration software alternatives • Review and discuss communication equipment options • Review and discuss alternative project delivery options and related benefits • Review and discuss proposed construction schedule and transition plan 1.2.2 Review of Existing Systems The District currently operates and maintains five seperate SCADA systems that provide water system information to District staff. The five systems are: 1. Sandel & Avery (S&A) SCADA System 2. Donner Lake SCADA System 3. Glenshire SCADA System 4. Golf Course (GC) Irrigation SCADA System No. 1 5. GC Irrigation SCADA System No. 2 The District's existing SCADA systems are past their useful life expectancy. It is anticipated that hardware and software related failures will increase in frequency, representing a April 25, 2012 - FINAL 4 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final significant obstacle for operations and engineering staff in the near future. In addition, other contributing factors, including hardware and software obsolescence and the proprietary nature of the existing systems, have presented District staff with a difficult decision --- what to do and when to do it? Replacement of all five SCADA systems as well as all existing RTUs will require significant planning and substantial financial resources. In order to properly address this issue, it has been decided that a phased approach to this problem would be a reasonable solution. The Donner Lake and Glenshire SCADA systems and related RTUs shall be replaced immediately as part of the Phase 3A construction plan. The S&A SCADA system interfaces to the largest number of existing RTUs, therefore, the current plan will allow the existing S&A SCADA system to continue to operate in parallel with the new SCADA system platform until all existing S&A RTUs can be systematically replaced with the new District standard RTU as part of Phases 3B, 3C, and 3D. Since the S&A SCADA system utilizes proprietary communications technologies, it will not be possible to exchange real-time or historical database information between the two systems at this time. However, the new SCADA system will support several "open" communication and data exchange protocols, including Modbus, Modbus-TCP, DNP, OPC, SQL, ODBC, TCP/IP, as well as other open communication standards that will provide the District with future interface options and the ability to exchange data with other District MIS information systems. The information contained in Table 1.1, provides a summary of the current water system facilities. The majority of the RTUs listed in Table 1.1 below are part of the Sandel-Avery SCADA system as denoted by S&A in the "SCADA System" column of the following table. Table Item # 1 1.1 - Water Department Facilities Facility Reference 6170 Tank SCADA System Association S&A Phase 3B 2 A Well S&A 3D 3 Airport Tank, Well, & BPS S&A 313 4 Alder Creek BPS S&A 3D 5 Armstrong Tank (Direct Link to Richards BPS) S&A 3C 6 China Camp BPS S&A 3C 7 College CV S&A 3C 8 District Headquarters (HQ) - Central SCADA System N/A 3A 9 Donner Creek Well G.C. #1 3C 10 Donner Lake Tank - See Wolfe Estates Below DL 3A 11 Donner Trails Tanks (2) & BPS S&A 3D April 25, 2012 - FINAL 5 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final Table Item # 12 1.1 - Water Department Facilities Facility Reference Donner View Tank &Hydro -BPS SCADA System Association S&A Phase 3D 13 Falcon Point Tank & BPS S&A 3D 14 Fibreboard Well G.C. #2 3C 15 Gateway CV S&A 3C 16 Gateway Tank (Direct Link to Gateway CV) S&A 3C 17 Ghirard CV S&A 3C 18 Glacier Tank (Direct Link to Ski Run Tank & BPS) S&A 3D 19 Glenshire CV Glenshire 3A 20 Glenshire Drive Well Glenshire 3A 21 Herringbone Tank & BPS S&A 3D 22 Hirschdale Tank & Well S&A 3D 23 Innsbruck Tank & BPS S&A 3D 24 Martis Valley Well S&A 3B 25 Martiswoods Estates Tower Tank, Lower Tank, & BPS S&A 3C 26 Northside Tank & Well S&A 3B 27 Old Greenwood Well S&A 3A 28 Pinnacle Tank & Hydro -BPS S&A 3D 29 Ponderosa Palisades East Tank & Hydro -BPS S&A 3C 30 Ponderosa Palisades West Hydro -BPS S&A 3C 31 Prosser Annex Tank & Well S&A 3C 32 Prosser Heights Tank & Hydro -BPS S&A 3C 33 Prosser Heights Well S&A 3C 34 Prosser Lakeview Estates Tank (Direct Link to Ghirard CV) S&A 3C 35 Prosser Village Well S&A 313 36 Red Mountain Hydro -BPS DL 3A 37 Richards BPS DL 3A 38 Roundhill Tank & Hydro -BPS S&A 3D 39 Sanders Well S&A 3B 40 Sierra Meadows Tank & BPS S&A 3C April 25, 2012 - FINAL MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final Table Item # 41 1.1 - Water Department Facilities Facility Reference Sitzmark Tank & Hydro -BPS SCADA System Association S&A Phase 3D 42 Ski Lodge Tank & BPS S&A 3D 43 Ski Run Tank & BPS S&A 3D 44 Soma Sierra Tank & BPS S&A 3D 45 Southside Well S&A 3B 46 Somerset Tanks (2) — See Well #20 Below Glenshire 3A 47 Stockholm Tank & BPS S&A 3D 48 The Strand BPS & The Strand Tanks (2) Glenshire 3A 49 The Strand Tanks (2) — See The Strand BPS Above Glenshire 3A 50 Well #20 Well & Somerset Tanks (2) Glenshire 3A 51 West Reed CV DL 3A 52 Wolfe Estates Tank & Hydro -BPS & Donner Lake Tank DL 3A N/A Coyote Moon GC Pond (Linked via RF to DC Well) GC #1 3C N/A Gray's Crossing GC Pond (Linked via RF to FB Well) GC #2 3C N/A Old Greenwood GC Pond (Linked via RF to FB Well) GC #2 3C Included in the "Water Department Facilities" table are various types of facilities, e.g., tanks, wells, booster pump stations (BPS), Hydro -BPS facilities, control valves (CV), GC ponds, and combinations of these types of facilities. Standard program templates will be developed to facilitate simplified maintenance and troubleshooting for District staff. The development of modular control blocks will be a key part of our standardized approach to the programming of each remote water facility. 1.3 WHY UPGRADE NOW? There is much in the way of substantiation for an upgrade or replacement of the District's existing SCADA systems. The primary reasons are that the existing systems have reached the end of their useful life and that new technology can provide significant benefits to the District as a whole. It should also be stated that future support for the existing SCADA systems will be more difficult and overall system reliability will continue to decrease over time. 1.4 GENERAL SCADA SYSTEM REQUIREMENTS Carollo Systems has reviewed the Sandel-Avery SCADA System Pre -Design Report dated May 1992 and discussed its contents with District staff. All of the core functionality that is April 25, 2012 - FINAL 7 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final identified in that report shall be provided for in the new SCADA system platform. In addition, recent technological advances in hardware, operating system software, SCADA-HMI application software, and historical database software will provide additional functionality that should increase awareness of current operational conditions, and therefore improve operator efficiency. The new functionality will also provide additional information related directly to the performance of the overall system through the addition of advanced diagnostics and an advanced historical database trending and reporting system. In general, the central SCADA-HMI system shall utilize commercially available, off -the -shelf hardware and software. No proprietary components will be allowed. The following is a list of preferred features and desired requirements for the new SCADA system: • Provide an open, commercially available system that can be supported by a nation- wide network of technical assistance • Provide a system that is economical, yet contains many of the features and functionality found in higher -end SCADA and distributed control system (DCS) type systems • Provide a communication architecture that supports direct peer -to -peer data exchanges within the entire water utility network (an essential requirement) • Provide a SCADA system that employs a robust architecture and advanced technologies • Provide a SCADA system that supports SCADA server redundancy, an integrated Historian, secure remote access capabilities, distributed alarm management, and integrated after-hours alarm notification functionality • Provide integral analytical and diagnostic capabilities that are easily interpreted and understood by District staff • Consolidate five disparate SCADA systems into a single, technologically -advanced SCADA system platform • Provide the District with consistency and standardization across all of the District's water facilities and systems • Provide increased operational flexibility • Provide the ability to exchange information with other systems through "open" connectivity standards • Provide a system that supports standard technologies that can easily integrate with the District's other MIS applications and infrastructure • Provide more efficient access to system information, including more efficient remote access utilizing secure virtual private network (VPN) technology • Reduce and/or eliminate proprietary hardware and software and avoid technological obsolescence April 25, 2012 - FINAL 8 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final • Provide additional alarm notification capabilities, including email and short message service (SMS) text messaging of abnormal process conditions • Provide an interface for connectivity via mobile laptops, tablet computers, and next - generation Smartphone clients • Provide integrated energy management capabilities • Provide additional trending and reporting tools • Provide integral system development and configuration capabilities, including a library of standard PLC logic routines that can be easily understood and incorporated into future expansions by District staff 1.4.1 Central SCADA System — Core Functionality The following listed features are generally accepted as standard and will be considered a minimum requirement for the District's new SCADA system: • Base Configuration and Operating System Software — Dell Server and Workstation class hardware along with Microsoft Server and Desktop operating system software have been selected for this project. • Base SCADA-HMI Application Software — Wonderware's InTouch HMI application software has been selected for this project. • Networking, Communications, and 1/0 Servers — Redundant 1/0 Servers are proposed that will provide both Ethernet TCP/IP and Modbus serial communications capabilities. The proposed communication protocols will provide the required peer -to - peer connectivity to facilitate the required process control between tanks and facilities with pumps and/or control valves. • Internal Tag Database — The tag database is an internal database structure that organizes the individual pieces of information that are collected by the SCADA system. All process values become part of the internal tag database. Some examples include tank level, system pressure values, flow values, temperature values, equipment operating status, valve position, system and process alarms, site security information, etc. • Graphics Editor — The graphics editor provides tools to develop symbols, objects, and systems that depict the individual process characteristics of each facility, e.g., tanks, pumps, valves, instruments, and connection piping. • Application Development Environment, Symbol Libraries, Object Creation, & Symbol/Object Animation — The new SCADA system shall be provided with full application development capabilities such that any required additions and/or changes to the SCADA system application will be possible with the installed licenses. • Scripting Engine — The scripting engine provides logic that allows the manipulation of individual graphic symbols, objects, and process systems for the express purpose of differentiation. Logic scripts allow the application to change colors, move objects, spin April 25, 2012 - FINAL 9 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final things, etc. Scripts can also be used to perform calculations internal to the SCADA system itself. • Application Menus and Navigation — All SCADA systems require some form of menu structure to facilitate intuitive navigation throughout the application for operations staff. A comprehensive menu structure shall be provided. • Alarm and Event Management System — The new SCADA system will be provided with an integral alarm and event management system. This system provides alarm notification and synchronization between the various SCADA system clients. • Application and System Security — The new SCADA application shall be provided with integral security at both the application and object levels. This will provide the District with the desired level of flexibility for a typical process control system configuration. • Redundancy — Redundant SCADA servers are proposed to provide the District with an acceptable level of operational reliability. • Diagnostics and Internal Log Files — Extensive diagnostic capabilities will be integrated into the SCADA system application, including network and communication diagnostics. • Base Historical Database Management System Software — A historical database server (Historian) is proposed that will provide the District with historical information management and retrieval capabilities, including database compression, and automatic generation of useful process data (minimum values, maximum values, and average values). Wonderware's Industrial SQL Server (Historian) software has been selected for this project. Trending, Reporting, and Analytics — Wonderware's ActiveFactory (Historian Client) will provide the District with trending, reporting, and analytical capabilities to streamline troubleshooting and system optimization activities. Microsoft's Excel will provide the interface for generation of regular system reports, including shift, daily, weekly, monthly, yearly, and regulatory report configurations. 1.4.2 Network Communication Requirements The District's SCADA system upgrade project requires a hybrid communication network that can support Ethernet TCP/IP communications. In addition, the network must be capable of supporting direct peer -to -peer communications between various remote facilities, ie, Ethernet packets must be routable throughout the entire network. One such example would include tanks communicating directly to other hydraulically connected facilities, such as related water wells and booster pump station facilities. The routing of data must parallel the pumping of water in the system. A hydraulic pumping diagram, provided as Figure 1.6 in this report, depicts the general relationships and interconnectivity between the remote water department facilities. In addition to the peer -to -peer communication requirement, the network must also support a round-robin polling configuration with the District's Headquarters facility in the role of the polling master communicating to all other remote facilities. The central SCADA hosts and Engineering Workstation shall be capable of executing diagnostic routines for network management and troubleshooting activities that April 25, 2012 - FINAL 10 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final will need access to all remote facilities via the RF-based Ethernet communication network. The PLC programming software, Schneider Electric's Unity PRO, will also utilize the network to communicate to remote facilities for PLC diagnostics, program logic updates, and general control system maintenance. Figures 1.2, 1.3, and 1.4 on the following pages convey the proposed network architecture and communication requirements for this project. These diagrams provide a basic understanding of the underlying interconnectivity and components required. The communications network must provide direct support for peer -to -peer connectivity between hydraulically connected facilities and associated RTUs. Wells must be able to communicate to the tanks that they supply water to and the booster pump stations must be able to receive data from their upstream and downstream tanks to facilitate pump control with the required interlocks to avoid draining or overfilling a particular tank in the system. This is a fundamental requirement for the communication network as a whole. Figure 1.2 provides a basic overview of the entire communication network, including the primary components/subsystems to be provided and installed at the District's headquarters. It also depicts the fundamental interconnectivity between the HQ and other remote facilities. Figure 1.3 is a District area map depicting the proposed communication subnets that will be required for this project. The diagram also provides an overlay of the various point-to-point communication links, as well as the point-to-multipoint communication links that will be required in the initial phase of construction. Both RF and fiber optic communication pathways have been shown for clarity. Figure 1.4 provides a basic connection diagram of the internal network connectivity requirements for a typical RTU. The District's HQ is located @ 11570 Donner Pass Road, Truckee, CA 96161. The central SCADA hosts and related equipment will be located at the HQ facility. From there, communication links will need to be established to provide communications to several hub sites. Point -to -Point (PtP) communication links, consisting of both RF and fiber optic cable links, will connect the District's HQ facility to the Ponderosa Palisades East Tank & Hydro - BPS (PP -East) facility, the Old Greenwood Well (OG Well) facility, the 6170 Tank facility, and the Pinnacle Tank facility. The PtP RF hop from HQ to PP -East is needed to establish a network connection to the Pinnacle Tank facility. The complete communication link consists of one PtP hop from HQ to PP -East and an additional PtP RF hop from PP -East to Pinnacle Tank. The Pinnacle Tank facility will act as a base station for the Tahoe Donner area. A Point-to-M ulti point (PtMP) communication subnet will be established at Pinnacle Tank to provide the primary interface for the majority of all Tahoe Donner area remotes. Old Greenwood Well shall be configured as an RF base station for the Glenshire system remotes. Old Greenwood Well is preferred over 6170 Tank due to the fact that it is much closer to the remote facilities that it must service (communicate to). The District is currently planning to install a direct fiber optic cable segment from the District's HQ to the Old Greenwood Well facility, thus providing a high -reliability network communication link to the Old Greenwood Well facility. April 25, 2012 - FINAL 11 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final Proposed Network Communications Block Diagram r- TRUCKEE DONNER PUBLIC UTILITY DISTRICT Water Department SCADA System I I o 0 Options For Mobile SCADA Clients (Smart Phones, iPADs, Tablet Computers, Laptops) C All Equipment Within Dashed Lt. Green Line To Be Located @ HQ Facility L FO XCVRs FO-PP PtP Comm Links (Fiber Optic Cables) PUBLIC COMMUNICATION NETWORK I — — — — — — — — — — Rack -Mounted Servers Remote Access ALARM Misc. Peripherals I HISTORICAL I OPERATOR OPERATOR (Via Secure VPN) & I DATABASE NOTIFICATION WORKSTATION WORKSTATION Internet ISP, Dial -Up Mobile Devices SERVER I Modem, GoToMyPC SYSTEM (Laptops, Printers, Etc.) I (HISTORIAN) (OWS-1) (OWS-2) I II I I I ' ENGINEERING SCADA SCADA I WORKSTATION I SERVER SERVER (Redundant SCADA Servers HQ (EWS) I A B I Phase 3A Construction Sites: Central SCADA System @ HQ Old Greenwood Well RTU Glenshire CV RTU Glenshire Drive Well RTU The Strand BPS & The Strand Tanks RTU - Well #20 & Somerset Tanks RTU - Richards BPS RTU - Red Mountain Hydro -BPS RTU - West Reed CV - Wolfe Estates Tank + Hydro -BPS & Donner Lake Tank RTU DONNERLAKE COMMUNICATION SUBNET FO-PP FO-PP FO-PP FO XCVR FO XCVR FO XCVR RTU #1 1 1 RTU #2 1 1 RTU #3 RF XCVR PIP RF Communication Subnet Donner Lake Comm Subnet (Serving Donner Lake System Remotes): RTU #1 - Richards BPS RTU (Phase 3A) RTU #2 - West Reed CV RTU (Phase 3A) RTU #3 - Wolfe Estates Tank + Hydro -BPS & Donner Lake Tank Combined RTU (Phase 3A) RTU #4 - Red Mountain Hydro -BPS RTU (Phase 3A) — — — — J FO XCVRs FO-PP PtP Comm Links (Fiber Optic Cables) OLD GREENWOOD / GLENSHIRE, HIRSCHDALE, & 6170 COMMUNICATION SUBNETS FO-PP I I FO-PP FO XCVR I I FO XCVR RTU #5 1 1 RTU #6 RF XCVR Old Greenwood Well PtMP RF Communication Subnet RF XCVR RF XCVR RF XCVR RF XCVR RF XCVR RF XCVR RTU #7 RTU #8 RTU #9 RTU #X RTU #Y RTU #Z 7 Future Future (11 Old Greenwood Well PtMP RF Comm Subnet (Serving Glenshire. Hirschdale. & GC Irrigation System Remotes): RTU #5 — Old Greenwood Well RTU (Phase 3A) RTU #6 — Glenshire Drive Well RTU (Phase 3A) RTU #7 — Glenshire CV RTU (Phase 3A) RTU #8 — Well #20 & Somerset Tanks Combined RTU (Phase 3A) RTU #9 — The Strand BPS & The Strand Tanks Combined RTU (Phase 3A) RTU #X — Donner Creek Well RTU (Future Phase) RTU #Y — Fibreboard Well RTU (Future Phase) RTU #Z — Hirschdale Well & Tank & WTP RTU (Future Phase) 1 Future FO-PP FO XCVR 6170 Tank RTU 77 RF XCVR 6170 TANK FUTURE RF COMMUNICATION SUBNET (FUTURE RTUs) Ethernet TCP/IP SCADA Information Network Ethernet Switch SCADA Process Control Network Ethernet Switch NOTES: RF = Radio Frequency Communication Link FO = Fiber Optic Cable Communication Link PtP = Point -to -Point Communication Link PtMP = Point-to-Multipoint Communication System RTU = Remote Terminal Unit w/ PLC RF XCVR = Radio Transceiver Communication Device FO XCVR = Fiber Optic Transceiver FO-PP = Fiber Optic Termination Patch Panel PtP = Point -to -Point communication links consist of two Base Station RF XCVR Units configured as a direct peer -to -peer communication link. PtMP = Point-to-Multipoint communication subnets consist of a Base Station Unit (BSU) communicating to multiple Remote Subscriber Units (RSUs). I RF XCVR Future Future PtP RF Comm Link RF XCVR PP -East Tank RTU I RF XCVR I I I I I I w I I I PP -EAST TANK FUTURE RF COMMUNICATION SUBNET (FUTURE RTUs) I PROPOSED NETWORK COMMUNICATIONS BLOCK DIAGRAM FIGURE 1-2 TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum I PONDEROSA PALISADES EAST & PINNACLE RF COMMUNICATION SUBNETS I RF XCVR PtP RF Comm Link RF XCVR Pinnacle Tank RTU RF XCVR PINNACLE TANK FUTURE RF COMMUNICATION SUBNET (FUTURE RTUs) Cam#VOft 4%E Systems LLC TDPUD TM-1 FIGURES.vsd 3/2/12 Proposed Communications Infrastructure NOTES: 1) Wolfe Estates Tank & Hydro -BPS will serve as the RF Base Station and communication hub for the Donner Lake RTUs. 2) Old Greenwood Well will serve as the RF Base Station for the Glenshire and Hirschdale RTUs. 3) The District will provide fiber optic connectivity from HQ to Richards BPS, West Reed CV, and Wolfe Estates Tank & Hydro -BPS RTUs to facilitate communications to the Donner Lake subsystem. 4) The District will provide a direct hardwired connection between the Wolfe Estates Tank + Hydro -BPS facility and the Donner Lake Tank facility. 5) The District will provide fiber optic connectivity from HQ to Old Greenwood Well to facilitate communications to the Glenshire system RTUs. 6) The District will provide fiber optic connectivity from HQ to 6170 Tank to facilitate communications to the 6170 Tank subnet. 7) The District will provide direct PtP RF connectivity from Somerset Tanks to Well #20 and from The Strand Tanks to The Strand BPS. / Pinnacle Tank Subnet y� f Pinnacle Tank �' n pr' le x:t . T - 4 -4}'s }r. ,.irl,pe Dom lr. - G011 chin Donner Lake System Subnet Donner Lake Tank ~� r ke Wolfe Estates 41 Tank & Hydro -BPS LEGEND: Point -to -Point Point-to-Multipoint Future Comm Links Fiber Optic Cable Links ODenotes An RF Comm Subnet Mile 1 kin Mile TRUCKEE DONNER PU6LlC UTILITY DISTRICT Water Department SCADA System West Reed CV Lal Red Mountain Hydro -BPS PRIMARY BASE COMMUNICATION HUB LOCATIONS: Old Greenwood Well (Phase 3A) Wolfe Estates Tank & Hydro -BPS (Phase 3A) 6170 Tank (Future) Pinnacle Tank (Future) Ponderosa Palisades East Tank (Future) 6170 Tank Subnet 'i District HQ Richards r BPS ..: i 0 Tank J 1 Mlle 5 l Boca ._ ..,PiGsser Greek' �l Fi@SBfvWr �'� y i Glenshire System Subnet - Hirschdale a I - Dt Glenshire Drive CV p X`{ The Strand BPS i Well #20 I The Strand Tanks I Somerset Tanks .i.� (3QI8flS 1 Mile 1 Mile 1 Mile 1 Mile �� Fnrckee Rwee OR"eplriir QirN - Js��' 1� � \ ! Ponderosa E East #I M1 Tr - Tahpe k.lrpor' PP -East Tank Subnet 571711.CIYb 1 Mile 1 Mile 1 Mile 1 Mile 1 Mule 1 Mlle 1 Mile PROPOSED COMMUNICATIONS INFRASTRUCTURE FIGURE 1-3 TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Cam$WAM Systems LLC TDPUD TM-1 FIGURES.vsd 1/20/11 Typical RTU Internal Network Connection Diagram NOTES: TRUCKEE DONNER PU6LIC UTILITY DISTRICT Water Department SCADA System RF = Radio Frequency Communication Link PtP = Point -to -Point Communication Link PIMP = Point-to-Multipoint Communication System RTU = Remote Terminal Unit w/ PLC XCVR = Actual Radio Transceiver Communication Device OIT/OIP = Operator Interface Terminal / Operator Interface Panel Pip = Point -to -Point communication links consist of two Base Station RF XCVR Units configured as a direct peer -to -peer communication link. PIMP = Point-to-Multipoint communication subnets consist of a Base Station Unit (BSU) communicating to multiple Remote Subscriber Units (RSUs). PtMP RF Comm Link PtP RF Comm Link IGraphic I Touchscreen O PLC-RTU 0 I RF XCVR RTU RF XCVR I I I (Base Station Unit) OIT/OIP m uu (Remote Subscriber Unit) I I I I numi nu m Fmmj nm ETHERNET SWITCH NOTE: I I LAYER-3, PoE Ethernet switch shall support both (HARDENED + INDUSTRIAL + MANAGED) copper & fiber optic interfaces. I MAINTENANCE I I LAPTOP Typical RTU Internal Network Connection Diagram TYPICAL RTU INTERNAL NETWORK CONNECTION DIAGRAM FIGURE 1-4 TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Cam#VOft 0%E Systems LLC TDPUD TM-1 FIGURES.vsd 10/24/11 1.4.3 RF Network Field Testing RF network field testing is complete. The testing was performed utilizing the VHF frequency band (150-173 MHz) because it has been determined that this frequency band will yield the best overall communication connectivity throughout the District's service area. The results were positive with no technical issues present. A minimum fade margin of 20dB was utilized as the basis of design for all field testing performed to date. The output power as set at 10 Watts and representative gain antennas were utilized to closely mimic the actual components identified in the SCADA system design. The final system design will incorporate the required technical elements for a complete, District -wide communication network. Figure 1.5 provides an overview of the proposed radio frequency (RF) communication paths. This diagram also shows the location of all primary communication hub sites and the basic connectivity between each of those sites. This diagram was utilized as the basis for the field testing that has been performed to date. The District's current radio frequency license will not support the proposed communication network. Therefore, some modifications will be necessary to provide the required configuration for the proposed communication connectivity. A new FCC radio license must be obtained. The new FCC license must be in the VHF communication band and must support multiple channel plans simultaneously. Alpha -Omega Wireless Solutions has performed some preliminary inquiries with the FCC to verify the availability of the required frequencies. No issues are currently anticipated with this process. Historically, this process can take some time so it is recommended that the District move forward on this process in the near future. 1.4.4 Fiber Optic Communication Network The District will be providing a fiber optic communication network that will provide network communications to various electric and water facilities located throughout the District's service area. Figure 1.6 depicts the proposed fiber optic build -out that will be provided as part of the District's fiber optic network installation efforts. April 25, 2012 - FINAL 15 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final Proposed Radio Frequency Communication Paths r TRUCKEE DONNER r PUBLIC UTILITY D15TRICT Water Department SCADA System PtP Communication Links from/to: District HQ to Old Greenwood Well (via fiber optic network connection) District HQ to Glenshire Drive Well (via fiber optic network connection) District HQ to Donner Lake System — Richards BPS, West Reed CV, & Wolfe Estates Tank & Hydro -BPS (via fiber optic network connection) District HQ to PP -East (RF link) & PP -East to Pinnacle Tank (RF Link) District HQ to 6170 Tank (via future fiber optic network connection) PROPOSED RADIO FREQUENCY COMMUNICATION PATHS (Derived From RF Field Testing & Data Analysis) FIGURE 1-5 TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Cy rAM Systems LLC TDPUD TM-1 FIGURES.vsd 3/2/12 Proposed Fiber Optic Communication Paths ! TRUCKEE DONNER PUBLIC UTILITY D15TRICT H ilk 'i - .�'" + a -a �}y� i; I �y�� Y�". •'#''u . ... •L, . �; e� }; � ,zGI „�! r Z .�•�-a�, C �>��3 a"P. 4'?�' •�;� ; �n r�.rP'�7y ��•T+q `kq, f . .�, �"'�7 'it's!. r. � � 1 y 777 3 _ _ •k ', 4�, , �� 1 1� ; ,r x:,'r �r+E `3 .♦ry��f tY ;F � h �`7" �x r _ :}_ o '. `� i �,- �nvi'i�a3.' Vr'tr �-- � � ..`� .. .3,f� -, � - e-� •, ti ,tt?, , K' A i, _a.' '`F -.�•xe r � h 'f 1 1 - '` i^i'�r :fie i _ ■ y wl- ;o .�• .5-ice''—. a -F:. - ,..� ... - ...b :'.';%.,:' .r rf .: • � �, � - x •vhY 2: ■ 1 ' LA.►.'LY � • f .,der_.. i.� Wd 'Ll 'L ., P,: ^r � �"�L .' .. �•' �� N 4, yam, - -/.i.. <f"- �,. .y.. fir.. ' Cl�_S41•J-F1 -,' �� i� ,�. r ., �-.w `:� M -, ;; _.�.. yy`o-'s_ i:,�_ --.:_ __ .v b+j. -' .w: ��-.. � ky. - - __ _�, �� - 1: - ?�� y,�r •. - M �� ` .B �'"`_w _ - _ a .tit€! t' a. :r - ,:. , ....., e - � ti • �.. `-"--='-°.-""" `�'-'4' - � - F • r ,' � � � - . T ; t y 4• t i rT y_ S 1..• i ..r • tt f. - iyYr�rrs 1 vp 00 tiAA:AM:I��K'.aurur _ fin'•,. � ✓(4� t`1?41 F. �: f i WO q { N r�24 - . t , fi- bz' Vw- :�. F v+ "� �."'�" .� ..:�j' a_,. '}_ ,-y o� 'R ._5.. 1 - [ aY �y�9" a fh �.•Y(vh ti�i L. l�� ..�- ¢' �A^»ss';j;,: 4 Y�,1�'y ¢, � �3,• j %' �:i a );�iz,�.. � �'!, t c' r .f., _` w n {< s sf •-y Y`';7� _ � - N ��1,�o-�• :',`•.�" i. � 3 '� ., 5 i:._ � -"r -r "t ,L i �r � , PROPOSED FIBER OPTIC COMMUNICATION PATHS FIGURE 1-6 TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Systems LLC TDPUD TM-1 FIGURES.vsd 3/2/12 1.4.5 Integrated Energy Management Features The new SCADA system will provide the District with extensive analytics related to energy management that will enable operations staff to manage and potentially improve overall energy efficiency of the system. System features like well drawdown/recovery testing, pump performance testing, load current monitoring, and others will provide the District with the tools to make informed operational decisions that can directly influence the bottom line costs of operating the system. Integration of additional information via operator entry, like the cost of power ($/KWHour) and automatically collected process control system values like real-time motor current (Amps), pump discharge flow (gpm), pump discharge pressure (psi), and tank levels (ft of water) can provide the District with a system that can deliver real-time operating costs (dollars/gallon of water pumped) for each pump in the system. In addition, this information can provide operations staff with extremely valuable diagnostic and maintenance information, including intuitive trend screens, supportive maintenance alerts, and automated report capabilities. 1.4.6 Industrial Control Panel & RTU/PLC Design Considerations A district -wide standard control panel and RTU design shall be employed. The standard design shall incorporate the following features: • Best -in -class hardware • Best -in -class programming software w/ support for modern programming methodologies • Modular PLC architecture with flexible configuration options • Open communication protocols, including support for simultaneous Ethernet and serial communications capabilities • NEMA-12/3R/4 industrial enclosures • Interior hinged dead -front panel (mounting of operator interface unit) • Full -height interior subpanels for the mounting of all required components, to include rear, left, and right subpanels • Local graphical operator interface unit at each RTU • Transient voltage surge suppression with EMI+RFI AC line filtering • Industrial 24VDC power supply • 24VDC PLC chassis, including power supply and 1/0 modules • Individual fusing for all powered devices (both AC and DC) April 25, 2012 - FINAL 18 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final • 24VDC Battery backup system with intelligent, industrial 3-stage battery charger with low voltage disconnect (LVD) module • Safe and reliable AGM -type, sealed lead -acid (SLA), maintenance free batteries • Industrial, managed Ethernet switch • 24VDC Interposing relays with LEDs and integrated transient voltage protection • IP2X Finger -safe configuration • Integrated thermal management components (heater unit, fans, and thermostats) • Internal maintenance components (lights and maintenance receptacles) • Flexible PLC 1/0 terminal block configurations (analog input, digital input, and digital output) In accordance with previous site investigations and discussions with District staff, it has been determined that a substantial number of the Phase 3A RTU enclosures shall be provided in an outdoor, NEMA-3R/4X rated, free-standing, pad -mounted enclosure configuration. The dimensions shall be 72"H x 30"W x 24"D minimum to accommodate all required equipment. Each of the outdoor -rated enclosures shall be provided with an internally -mounted, hinged dead -front panel for the mounting of the local RTU operator interface unit (OIT). In addition, each RTU enclosure shall be configured with rear and left/right subpanels to support the PLC chassis, all required power subsystem components, communication and network components, fiber optic equipment, and an isolated battery backup system compartment in the bottom portion of the enclosure. The amount of battery backup power required at each facility will vary, and therefore, some flexibility will be provided for in the standard design. All RTUs will be designed to accommodate future, district -provided fiber optic communication equipment (fiber optic cable termination patch panel and Cisco industrial -rated Ethernet switch). 1.4.7 Preliminary RTU Design Package Preliminary RTU design documents have been included in Appendix A of this technical memorandum. A basic pedestal design, power subsystem, and typical 1/0 wiring diagrams have been provided for reference. 1.4.8 Existing Survalent Electric Utility SCADA System An analysis of the existing Survalent SCADA system was performed as part of the preliminary services in Phase I. The primary purpose was to determine the overall applicability of the software and system to the new water utility department SCADA system. While the Survalent software is generally a good fit for an electric utility application, it is not well suited for water system applications. Additionally, the current electric SCADA system is lacking a robust historical database management system at this time. There are also several other items that should be noted: April 25, 2012 - FINAL 19 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final • The graphics and symbol libraries are limited and are generally not applicable to the water industry. • The communication architecture and drivers are not a good match for the new water utility SCADA system architecture (Modbus-TCP) • Several core technical features are absent, including Microsoft's Terminal Services. • Standard code libraries are limited and are generally not applicable to the water industry. • There is no local technical support available. 1.5 PROCESS CONTROL BASICS Basic process control setpoints related to control of pumps and valves shall be integrated into the facility that has the physical pumps and/or valves. Tank sites will simply transmit their level information to the pump station or control valve facility that needs that information to make informed operational decisions. The actual sequential logic for the start/stop of pumps and the open/close of integral discharge control valves shall remain an integral part of the existing brick PLCs that are currently installed in the Motor Control Center (MCC) located at the pump station or control valve site. Therefore, it will be important to distinguish between signals required to present the operational status of a particular piece of process equipment (running, failed, etc.) versus outputs for direct control of that particular piece of equipment. The local relay logic present in the existing MCCs at a particular facility will not be duplicated in the new PLC - based RTUs. The new PLC -based RTUs will perform a supervisory role in the overall process control system. 1.5.1 Tanks Tank levels will be continuously monitored and transmitted back to the central SCADA system. Additionally, tank level information shall be routed to all RTUs that rely on that information for the control of pumps and/or valves. 1.5.2 Booster Pumps Booster pumps pump water to a higher hydraulic zone from a lower hydraulic zone. The majority of the BPS facilities pump water out a lower tank and into a hydraulically higher tank. Interlocks are required to avoid over -filling of an upstream tank or draining of a downstream tank. There is existing local hardwired relay logic and/or a small brick PLC controller that provides for the local control and sequencing/timing for the actual pump, discharge valve, chlorination unit, etc. at a particular facility. All required interlocks will be handled by the local relay logic or brick PLC controller unit. All available signals (status, alarm, and control) representing the state of the process equipment will be wired to the new PLC -based RTU in order to provide the appropriate decision -support information back to the SCADA-HMI system and operations staff. April 25, 2012 - FINAL 20 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final Additionally, total discharge flow will be continuously monitored and transmitted back to the central SCADA system. Refer to the "Standard PLC-RTU 1/0 Summary" for additional information related to the inputs and outputs that will be integrated into the new central SCADA system at each BPS facility. 1.5.3 Well Pumps Well pumps supply water to fill a particular tank in the system. A well pump facility will receive a level value from a tank in the system via the communication network. The local PLC -based RTU shall contain all necessary logic and setpoints for control of the well pump. In most cases, local relay logic and/or a small brick PLC controller provides the logic and timing for control of the pump -to -waste and direct chlorination at a well pump facility. The new PLC -based RTU will provide a "Pump Call" output signal to the local relay logic or small brick PLC controller. Interlocks shall be provided to protect the well pump or receiving tank. Well level and discharge flow values shall be continuously monitored and transmitted back to the central SCADA system. The well level information can be utilized for automated well drawdown and recovery testing in the future. The well pump discharge flow signal shall be utilized to generate a totalized flow value which can be utilized by the SCADA system to generate energy efficiency calculations (total dollars per gallon pumped) for each pump in the system. Accurate measurement and tracking of motor current will be required. 1.5.4 Control Valves Control valves take water from a hydraulic zone with a higher pressure and allow it to flow to a hydraulic zone with a lower pressure. Upstream and downstream pressures shall be continuously monitored and transmitted back to the central SCADA system. A majority of the control valves in the system move water into or out of the 6170 pressure zone. Control valves in this category include: • China Camp CV-1 (located at China Camp BPS) • College CV • Gateway CV • Ghirard CV • Glenshire CV • Northside CV-5 • Northside CV-6 • Sierra Meadows CV • The Strand CV-1 (located at The Strand BPS) • West Reed CV April 25, 2012 - FINAL 21 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final 1.5.5 Hydro Tank Facilities w/ Booster Pumps Generally speaking, all booster pumps associated with a hydropneumatic tank are controlled by local pressure switches located on the hydro tank itself. The sizes of the pumps at these facilities are generally smaller, as they typically supply water to a relatively small number of residences. A list of the basic inputs and outputs for these types of facilities has been included in the "Standard PLC-RTU 1/0 Summary," located in Appendix B. 1.5.6 Hydraulic Pumping Diagram In Figure 1.7 below, the hydraulic pumping diagram conveys the basic hydraulic interconnectivity of the District's remote water facilities. This diagram will be used to develop a similar graphic representation of the District's water system as part of the SCADA system development activities. This diagram provides a basic graphical overview of the facilities involved and will serve to assist programming staff with the basic operational requirements for the District's water system. 1.6 REVIEW OF PRODUCT & TECHNOLOGY EVALUATIONS The following is a brief review of all primary product selections: • SCADA-HMI System Hardware — Dell Server and Workstation -Class COTS Hardware • SCADA-HMI System Software — Wonderware's InTouch HMI Software • Historical Database Software — Wonderware's Historian and Microsoft SQL Server Database Software • PLC Hardware — Schneider Electric's Modicon M340 PAC/PLCs • OIT Hardware — Maple Systems or Modicon Magelis local display units • Industrial Control Panel Components and Fabrication Requirements • PLC Programming Software — Schneider Electric's Modicon Unity PRO • PLC Programming Methods — Function block diagram and ladder diagram • Communication Protocols — Modbus-TCP, TCP/IP • Network Communication Components — A combination of both RF and fiber optic communication equipment shall be utilized • Licensed vs. Unlicensed Radio Communications — It has been determined that the proposed radio configuration shall utilize a licensed VHF radio frequency license • Wireless Communication Components — The RF transceiver shall consist of a Viper licensed Ethernet radio transceiver April 25, 2012 - FINAL 22 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final Hydraulic Pumping Diagram j TRUCKEE DONNER 7,500'OF r PUBLIC UTILITY DISTRICT Glacier Tank 7,476' Base Water Department SCADA System Q° Q� 7,193' OF Ski Run Ski Run Tank BPS 7,163' Base 6,893' OF Q� Qrti 6,894' OF Donner View Ski Lodge 6,843' OF Donner View Tank Ski Lodge Tank Pinnacle Hydro -BPS 6,861'Base BPS 6,870' Base Tank 6,811' Bas< t I I 1� j *6.671Ba.. *6.671Bas. *6.671Bas. Q^ Q� Q^ Q� Q� Q^ Herringbone Round Hill Alder Creek Stockholm BPSHydro-BPS BPS A Well BPS Y (66(6 Red Mountain Hydro -BPS Q^ Q� 6,124' OF Wolfe Estates Wolfe Estates Hydro -BPS Tank 6,100' Base Soma Sierra Tank 6,493' OF 6,493' OF 6,493' OF / 3(66 Innsbruck Sitzmark Q^ Falcon Point Q^ ` Innsbruck Tank Tank Sitzmark Tank Falcon Point BPS R dRQ' Rase R aR4' Rase Hydro -BPS R aRo' Rasa BPS Soma Sierra BPS Pinnacle Hydro -BPS Q^ Q� 6,338' OF 69 6,338' OF Prosser Heights Prosser Annex Prosser Heights Tank Tank Hydro -BPS R I1d' Rase R 31 d' Rase Prosser LVE Altitude Valve Q 6 Prosser 6,171' OF Heights 6,130'jEstates Well 6170 Pros 6,042' OF 6,045' OF Tank Lakeview 6,027' OF TanDonner Trails Gateway 6,139' BaseTanksTank Northside 6,102' (2) Tank 6,022' Base 6,021' Base 6,003'Base West Reed CV ® Gateway CV 6170 Hydraulic To Northside CV-5 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ I Zone (See Below) Gray's Crossing Old Greenwood I Coyote Moon ' Golf Course Golf Course I Golf Course i To Pond Pond i 1 Pond I Northside Northside Tank 1 I 1 CV-6 Northside CV-5 Fibreboard Fibreboard ' CV-2 CV-1 ' 'From i Q^ t i Q^ i College Q� 6170 Zone 1 ' ' 1 Northside Fibreboard Donner creek Well Well Well I NOTE: 1 Either GC Pond can generate a 1 ' "Water Required" signal that is transmitted back to the 1 Fibreboard Well RTU via an 1 existing RF comm link. A - - - - Armstrong Donner Lake Tank Tank 6,310Base 6,291'Base 12" 8" Richards Richards CV-2 CV-1 Richards Donner Trails BPS BPS CV-1 China Camp BPS 6170 Hydraulic Zone F 1 Process Control Notes: I 1 1 1) The 6170 Tank / hydraulic zone can receive water 5,627' OF 1 from one or more of the following sources: 1 Glenshire Drive Well Hirschdale i Old Greenwood Well Tank 1 Prosser Village Well 5,611' Base 1 Martis Well No.1 1 Southside Well 1 Sanders Well 1 Airport Booster Pumps No.1 - No.4 1 - China Camp CV-1 i Packaged 1 - Glenshire Drive CV WTP 1 2) Interlocked Control - Both Prosser Village Well & 1 Old Greenwood Well must be operating (pumping 1 water) prior to Glenshire Drive Well, due to an 1 arsenic blending regulatory requirement. I � I � I Q^ I I Denotes sites that are to be included in the 1 Hirschdale i initial phase of construction (Phase 3A). 1 Well i I � I � I � I � I I � I � I '- - - - - - - - - - - - - - - - - Martiswoods Tower Tank Somerset Tanks Q 6,298' OF 6,298' OF (2 ) arose Pal. Q^ Q� Qb 6,315' Bast West Martiswoods Pond. Pal. -East dro-BPS Lower Tank Martiswoods Tank ponderosa Palisades East R 97R' Rase BPS R 97R' Ra_ca Hydro -BPS Q ' Prosser Annex 6,163' OF Well 6,146' OF Q� QB Q3 The Strand Sierra Meadows Sierra Meadows Tanks Tank BPS (2) 6,139' Bast: 6,110' Base Glenshire Drive Sierra Meadows L CV -�L]CV Q Q Q Q Airport Tank Airport apc 5,886' Base Interlocked Interlocked Control Control Sanders Southside Martis Valley Prosser Village Glenshire Drive Old Greenwood Well Well Well No.1 Well Well Well end 9 CV-1 L'S StrandWell #20 HYDRAULIC PUMPING DIAGRAM FIGURE 1-7 TRUCKEE DONNER PUD Water Department SCADA System Upgrade (Q6- Technical Memorandum Airport Well -Systertr>'s LLC TDPUD TM-1 FIGURES.vsd 3/2/12 1.7 REVIEW OF PRODUCT & TECHNOLOGY EVALUATIONS The following is a brief review of all primary product selections: • SCADA-HMI System Hardware — Dell Server and Workstation -Class COTS Hardware • SCADA-HMI System Software — Wonderware's InTouch HMI Software • Historical Database Software — Wonderware's Historian and Microsoft SQL Server Database Software • PLC Hardware — Schneider Electric's Modicon M340 PAC/PLCs • OIT Hardware — Maple Systems or Modicon Magelis local display units • Industrial Control Panel Components and Fabrication Requirements • PLC Programming Software — Schneider Electric's Modicon Unity PRO • PLC Programming Methods — Function block diagram & ladder diagram • Communication Protocols — Modbus-TCP, TCP/IP • Network Communication Components — A combination of both RF and fiber optic communication equipment shall be utilized • Licensed vs. Unlicensed Radio Communications — It has been determined that the proposed radio configuration shall utilize a licensed VHF radio frequency license • Wireless Communication Components — The RF transceiver shall consist of a Viper licensed Ethernet radio transceiver 1.8 CONSTRUCTION PLAN As previously stated, the current construction plan will progress in several phases. The initial phase of construction, Phase 3A, shall consist of the following RTUs and systems: • Central SCADA System — A new central SCADA system to be located at the District's HQ, consisting of redundant SCADA servers, operator workstations, engineering workstation, historical database server (Historian), and related network and communication components. • New RTU Enclosures — A total of 10 new UL-508A industrial control panels to be installed at the following facilities listed in Table 1.2 that follows: April 25, 2012 - FINAL 24 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final Table 1.2 Item # 1 - New Phase-3A RTU Enclosures Site Description Glenshire Drive Control Valve RTU Type Outdoor 2 Glenshire Drive Well Indoor 3 Old Greenwood Well Indoor 4 Red Mountain Hydro -BPS Indoor 5 Richards Booster Pump Station Indoor 6 The Strand Booster Pump Station & The Strand Tanks (2) Indoor 7 Well #20 & Somerset Tanks (2) Outdoor 8 West Reed Control Valve Outdoor 9 Wolfe Estates Tank + Hydro -BPS & Donner Lake Tank Indoor 10 Spare RTU Outdoor New RF Communication System Equipment & Services — A new RFcommunication network capable of supporting both point-to-point (PtP) and point-to-multipoint (PtMP) configurations. The new network architecture shall include RF base station communication equipment at the following facilities: — Old Greenwood Well (phase 3A) — Wolfe Estates Tank & Hydro -BPS (phase 3A) — 6170 Tank (future phase) — DISTRICT HQ (future phase) — Ponderosa Palisades East (future phase) — Pinnacle Tank (future phase) It has been decided to connect water facilities that consist of a lone tank to other sites in order to lower the total costs to the District for additional RTUs. Each lone tank site will be connected to a geographically close RTU via a short-range radio link or hardwired communication link. The connected RTU will be programmed to receive and distribute the tank level information to all sites that require the information for control of pumps and valves. Phase 3A will include two of these short-range radio links, denoted as combined facilities in items #6 and #7 in the table above. In addition, data from the Donner Lake Tank facility will be hardwired to the Wolfe Estates Tank & Hydro -BPS RTU, denoted as a combined facility in item #9 in the table above. There are four additional lone tank sites that will be connected to new RTU sites via one of these types of communication links in future phases of construction. The four additional lone tank sites are: April 25, 2012 - FINAL 25 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final Armstrong Tank Gateway Tank Glacier Tank Prosser Lakeview Estates Tank 6170 Tank is also a lone tank site, but this facility will play a rather significant role in the overall communication network, therefore, the current plan is to install a full RTU at this facility. The new RTU will provide additional capabilities, including robust power protection and battery backup systems. FCC Radio Licensing Services — The District's radio frequency communication system is currently licensed to operate in the UHF frequency band (450-470 MHz). The new wireless communication system will require a new FCC radio frequency license. The new license will need to be in the VHF frequency band (150-175 MHz). This new frequency band will improve communications throughout the District by providing the District with better propagation characteristics for the environment in Truckee, CA (varying elevations and significant tree canopy throughout the District). Services for obtaining a new FCC radio frequency license will be provided by a specialty contractor during the performance of Phase 3 construction activities. The current plan will include a separate RFP for such services. The specialty RF contractor will provide the required FCC coordination and licensing services as well as other related services, including radio transceivers, antennas, cables, and installation of all RF related communication equipment. Fiber Optic Communication Equipment — The District will be responsible for establishing fiber optic communication links to various water system facilities located throughout the District's sphere of influence. The initial phase of construction shall include fiber optic cable segments connecting the District's HQ facility to the following remote water facilities: — Glenshire Drive Well — Old Greenwood Well — Richards Booster Pump Station — West Reed Control Valve — Wolfe Estates Tank & Hydro -BPS A future fiber optic connection to the 6170 Tank facility may be required to establish a new RF communication subnet to future RTUs. The District may elect to extend fiber optic communications to additional facilities in future phases of construction. The timing and specifics are unknown at this time, but flexibility will be integrated into the overall communication system design to allow for future fiber optic communication links to additional District water facilities. Standard PLC Program Templates — The current plan includes development of standard PLC logic templates as part of the Phase 3 construction services in order to April 25, 2012 - FINAL 26 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final simplify integration and lower per unit costs for integration of future facilities. Standard templates will be developed for the following types of facilities; tank, well, BPS, Hydro -BPS, and a control valve. The logic templates will be combined into PLC/RTU programs that can support multiple types of operational characteristics at a facility, eg, a facility with a tank, well, and booster pump station combined. SCADA-HMI & Historian Tag Counts — The new, centrally located SCADA-HMI system and database Historian shall be designed to support all of District's remote facilities and input/output data requirements, currently estimated to be 52 facilities and approximately 5,000 to 10,000 hard and soft inputs and outputs (1/0 points). The SCADA-HMI application software shall be licensed to support 10,000+ 1/0 points and the database Historian shall be licensed to support up to 5,000 1/0 points, including logging, trending, process analytics, and diagnostics. 1.9 WORK BREAKDOWN STRUCTURE (WBS) Carollo Systems is currently under contract to provide the District with Phase 1 and Phase 2 engineering services. In addition to the completion of Phase 1 and Phase 2 services, the following tasks will be required during the execution of Phase 3 construction activities: • UL-508A industrial control panel fabrication • Installation of new RTUs • Installation of fiber optic cable and related network communication equipment by District staff • Phase 3A implementation services (system development, programming, network communications, and other related services) • Radio communication network services, including RF equipment, installation services, and FCC licensing services • CM & related engineering services / ESDC Below, Table 1.3 provides a summary of the required tasks as well as the anticipated assignment of responsibilities. April 25, 2012 - FINAL 27 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final TableBreakdown Task Task Description Responsible Phase 1 - 1 Phase 1 - Preliminary Services CS 2 Phase 2 - SCADA System Design Services (Engineering Services) CS 3 Preparation of RTU Procurement / Bid Package CS 4 Preparation of RF RFP to Include Equipment, Install, & FCC Services CS & TDPUD • 5 Release RFP for RF Equipment & Services (Radio Package), Including Installation of RF Communication Equipment TDPUD 6 Advertisement for Bids (Control Panel Fabrication) TDPUD 7 Competitive Bid for UL-508A Control Panel Fabrication TDPUD 8 Selection & Award of Contracts to Control Panel Shop & RF Sub TDPUD 9 UL-508A Control Panel Fabrication, Incl. Submittals, Materials Procurement, Assembly, Wire, Factory Testing, & Documentation UL-CPS 10 Inspections & Factory Testing of New UL-508A Control Panels TBD 11 Preliminary System Implementation Services — Systems Engineering, Pre -Construction Meetings, Programming & Configuration Workshops, Basic SCADA Equipment Setup, OS Installation, Etc. TBD 12 RF System Engineering Services, Incl. Field Testing / Verification TBD 13 SCADA-HMI System Materials Procurement (Hardware & Software) TDPUD 14 PLC-RTU & OIT Programming TBD 15 SCADA-HMI System Programming, Incl. Std. Facility Templates TBD 16 Historical Database System Programming & Configuration TBD 17 Factory Testing of Complete System TBD 18 SCADA-HMI System Field Installation TBD 19 Communication Network Field Installation Services (RF & Fiber) TDPUD 20 RTU Field Testing, Startup, & Commissioning Services TBD 21 SCADA-HMI System Field Testing, Startup, & Commissioning Services TBD 22 RF Communication Network Field Optimization Services TBD 23 Operator Training TBD 24 Final Documentation (Record Drawings & O&Ms) TBD 25 Project Management TBD 26 Post Construction Support Services TBD 27 CM & ESDC, Including Field Inspections & Coordination Services TBD April 25, 2012 - FINAL 28 MACarollo Systems Admin\Client\TruckeeDonnerPUD_SADCS4040A.00 - SCADA Replacement Project\DeliverablesUech Memos=ADA TM - Final 28 Installation of RTUs (Base Pads, Conduits, Interconnection Wiring, TDPUD Antenna's, RF Feed Lines, Etc.) Responsibilities Legend: TBD = To Be Determined TDPUD = Truckee Donner Public Utility District UL-CPS = UL-508A Control Panel Shop 1.10 ENGINEER'S ESTIMATE OF PROBABLE CONSTRUCTION COSTS An estimate of project costs has been included in Appendix B. The total number of RTUs purchased in the initial phase of construction is currently estimated at ten (10) units. It has been determined that the installation of the RTUs will be performed by the District, therefore, an allowance of $5,000 dollars per facility has been provided for in the overall cost estimate for budgetary purposes. In addition, a 10% contingency has been incorporated into the cost estimate for the initial phase of construction to provide for a small amount of flexibility as we work to finalize the remaining design elements. The cost estimate provides for engineering and development of the foundation SCADA system and programming of the RTUs. It also provides for the development of the base program logic and graphic templates for future expansion of the system. It is currently anticipated that a standard program template will be developed for each type of facility in the system. The current Phase 3A construction plan should contain a suitable number of representative facilities to allow for the development of the required base templates. Therefore, we anticipate that development, programming, and system integration costs will continue to decrease in future phases of construction. 1.11 NEXT STEPS —THE PLAN GOING FORWARD The current plan includes development of the final SCADA system and RTU design prior to the advertisement, bidding, and award of a contract for fabrication of the Phase 3A RTUs. Once the SCADA system design documents are finalized, a more accurate cost can be provided for all required professional services (engineering, programming, and system configuration). 1.12 SUMMARY The District is now confronted with a very important decision — what to do with an aging automation infrastructure? The District's five existing water department SCADA systems are substantially dissimilar and do not function together or share operational information. In addition, they are proprietary and nearing the end of their useful life expectancy, which will make the tasks of operating and maintaining them increasingly difficult into the future. A complete system replacement would be cost prohibitive at this point in time. Therefore, the consensus is to develop a new foundation SCADA system that can support all of the District's water facilities and then incrementally replace the remote water facilities in a more financially palatable manner. The initial phase of construction will replace two of the five disparate SCADA systems (Donner Lake and Glenshire systems) into a consolidated base system that can be easily supported and expanded in a much more manageable fashion. April 25, 2012 - FINAL 29 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjecMeliverableffech Memos\SCADA TM - Final This methodology should provide the District with the flexibility to develop, execute, and manage a financial plan for a phased replacement of the legacy S&A SCADA system and remaining S&A RTUs. Carollo Systems will continue to work closely with District staff to determine the best way to navigate the various alternatives associated with a major SCADA system replacement. We understand the overall requirements here and are very familiar with the steps required to properly execute the plan. We have spent many hours with your staff to identify your needs and to understand your goals and objectives for this project. We want you to feel confident and comfortable with our capabilities and the relationship that we both share. Your goals are our goals — to build a system that will take the District into a future that will leverage and embrace new and emerging technologies. The successful execution of this SCADA system replacement project is very important to everyone involved. The District needs a SCADA system that can support operations and engineering staff for many years to come. We will help you achieve the desired outcome through a process that includes close collaboration with District staff. We are here to support you now and into the future. April 25, 2012 - FINAL 30 MACarollo Systems Admin\ClientlTruckeeDonnerPUD_SAC\CS4040A.00 - SCADA Replacement ProjectTeliverableffech Memos\SCADA TM - Final APPENDIX A TRUCKEE DONNER PU6LIC UTILITY DISTRICT Water Department SCADA System TRUCKEE DONNER PUD WATER DEPARTMENT SCADA SYSTEM STANDARD RTU DESIGN DRAWINGS PRELIMINARY PRELIMINARY RTU DESIGN DOCUMENTS APPENDIX A TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum dc4p ��...,#N Svstems LLC Standard RTU & Power Subsystem Diagram — Sheet #1A TRUCKEE DONNER PUBLIC UTILITY D15TRICT Water Department SCADA System 72"H x 30"W x 24" D Free -Standing Pedestal Enclosure Front Elevation 3-Point Latching Mechanism x O Rear, Left, & Right Subpanels BASE PLAN 30"W x 24"D FOOTPRINT O O Operator Interface Unit Hinged Deadfront Door PRELIMINARY PRELIMINARY RTU DESIGN DOCUMENTS APPENDIX A TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Standard RTU & Power Subsystem Diagrams - Rev2.vsd 10/31/11 72"H x 30"W x 24" D Free -Standing Pedestal Enclosure Hinged Interior Deadfront Door �� u Base Plan Svstems LLC Standard RTU & Power Subsystem Diagram — Sheet #1 B TRUCKEE DONNER PUBLIC UTILITY DISTRICT Water Department SCADA System PRELIMINARY PRELIMINARY RTU DESIGN DOCUMENTS APPENDIX A TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Standard RTU &Power Subsystem Diagrams - Rev2.vsd 10/31/11 (68"H x 20"W Left Subpanel) 72"H x 30"W x 24" D Free -Standing Pedestal Enclosure (68"H x 26" W Rear Subpanel) (Interior Barrier Split @ 54" + 18") (68"H x 20"W Right Subpanel) Svstems LLC Standard RTU & Power Subsystem Diagram — Sheet #1C TRUCKEE DONNER s PUBLIC UTILITY DISTRICT Water Department SCADA System General Notes: 1) Hinged dead -front doors will be required for all stand-alone (SA), outdoor enclosures to provide a protective mounting surface for the OIT unit. 2) Nema-3R/4X enclosures with integral heater units and a large capacity emergency power battery backup system shall be provided for all outdoor configurations. 3) Rear, left, and right interior component mounting subpanels shall be provided and installed. CP Fabrication Notes: 1) All components to be industrial rated and din -rail mounted, where possible. 2) Maintain separation of AC and DC conductors via separate AC and DC Panduits. 3) Provide ample space between components to allow for adequate ventilation, in accordance with manufacturer's recommendations and/or requirements. 4) All interior conductors shall be routed through AC and DC Panduits, where feasible. 5) All PLC Al's shall be wired with 16 AWG TSP cables minimum on the field side. 6) All PLC Dls shall be wired with 14 AWG THWN cables minimum on field side. 24 VDC Power Distribution: 1) All PLC Dls to be 24VDC powered. 2) All PLC Als to be 24VDC powered. 3) All PLC DOS to utilize interposing/isolation relays with 24VDC coils. 4) The PLC chassis -mounted power supply shall utilize 24VDC input power. 5) All PLC chassis mounted modules shall be 24VDC powered. 6) All communication equipment and components shall be 24VDC powered. PLC Dls — 2 TBs/Point Required PLC DOS — 4 TBs/Point Required PLC Als — 5 TBs/Point Required Fused TB Density = x / Inch or xx / Ft. Reg. TB Density = x / Inch or xx / Ft. 54" 18" 30"W Primary Material Items: Enclosure Components: Enclosure — NEMA-3R/4 Interior Subpanels — Rear, Left, & Right (Painted White) Hinged Deadfront Door w/ OIT Cutout (Painted White) PLC Assembly: Chassis, PS, CPU, COMM, & 1/0 Modules (Al, AO, DI, DO) Power Subsystem: SPD - TVSS & EMI/RFI AC-PLF Circuit Breakers AC Power Distribution Fuses DC Power Distribution Fuses 24VDC Power Supply 24VDC Intelligent 3-Stage Battery Charger (2) 12VDC AGM -Type SLA Batteries Low Voltage Disconnect (LVD) Module AC & DC Ground Bus Bars Miscellaneous: OIT Display Unit Interposing Relays & Bases Raised Din -Rail Terminal Blocks: Std. Feed -Through Type Knife -Disconnect Type Fused w/ Ind. & Puller Type AC & DC Panduit Internal Control Panel Wiring (Provide Pre -Manufactured Wiring Harness Assemblies by PLC Manufacturer for all PLC Input/ Output Modules) Network / Communication: Managed Industrial Ethernet Switch RF XCVR Module RF Lightning Protection Unit (LA) Other RF Comm Components (Base Station & Remote Subscriber Units) Convenience / Maintenance: Interior Light Fixture & Switch Maintenance Receptacle Thermal Manaaement: Heater Ventilation Fans T-Stat's LEGEND: ESW = ETHERNET SWITCH RF XCVR = RADIO TRANSCEIVER UNIT CPU = PLC CPU MODULE PS = POWER SUPPLY BC = BATTERY CHARGER TVSS = TRANSIENT VOLTAGE SURGE SUPPRESSOR TB = TERMINAL BLOCK Al = PLC ANALOG INPUT DI = PLC DIGITAL INPUT DO = PLC DIGITAL OUTPUT VDC = DC VOLTAGE TSP = TWISTED, SHIELDED PAIR CONDUCTOR OIT = OPERATOR INTERFACE TERMINAL LA = RF Lightning Arrestor Unit PRELIMINARY RTU DESIGN DOCUMENTS APPENDIX A TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Standard RTU & Power Subsystem Diagrams - Rev2.vsd 2/9112 PRELIMINARY Rear Subpanel Component Layout (Interior Barrier Split @ 54" + 18") LLC Standard RTU & Power Subsystem Diagram — Sheet #2 TRUCKEE DONNER PUBLIC UTILITY DI5TRICT Water Department SCADA System OIT UNIT RF XCVR (6" x 4") 24VDC BATTERY CHARGER (12"H x 10"W) 24VDC BATTERY CHARGER L� u LARGE RTU CHASSIS LAYOUT PS CPU NOE SPARE DO Al Al (DI (DI 0 1 2 3 4 5 6 7 8 Configuration Notes: 08-Slot Chassis (Spare Slots) 64/96 — Digital Inputs 16/32 — Digital Outputs 16/24 —Analog Inputs (1) - Ethernet Comm Port (1) - Serial Comm Port Notes: 32-Pt DI vs 16-Pt DI Modules 8-CH Al vs 4-CH Al Modules CPU w/ Ethernet + Serial Ports Ethernet RF XCVR Module Modbus-TCP + Modbus-RTU Comm Protocols 24VDC Everywhere Possible Local OIT w/ Ethernet into Switch Available Modbus-RTU Serial Port SMALL RTU CHASSIS LAYOUT DI DO Al Al PS CPU NOE (32) (16) (8) (8) 0 1 2 3 4 5 6 Configuration Notes: 06-Slot Chassis (No Spare Slots) 32 — Digital Inputs (Max.) 16 — Digital Outputs (Max.) 16 — Analog Inputs (Max.) (1) - Ethernet Comm Port (1) - Serial Comm Port PRELIMINARY RTU DESIGN DOCUMENTS APPENDIX A TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum FZdard RTU & Power Subsystem Diagrams - Rev2.vsd 10/31/11 PRELIMINARY LLC 7 E--*r-"'TRUCKEE DONNERC UTILITY DISTRICT Water Department SCADA System T CB-1 15 AMP lJ L1 115VAC POWER DISTRIBUTION (CKT. #1) CB ^-1 / \ 2L CONTROL PANEL L LIGHT FIXTURE N 5 AMP (XXX Watts) CB ^-2 / \ L I ' I ' N 10 AMP MAINTENANCE RECEPTACLE R NEON \ �T-STAT�L N 115VAC, XXX Watts AC-FU1 5 AMP NC CONTACT (OPENS ON RISING TEMP) CONTROL PANEL HEATER T-STAT 115VAC, XXX Watts AC-FU2 5 AMP NO CONTACT L N \ (CLOSES ON RISING TEMP) CONTROL PANEL R FANS FU-3 10 AMP FU-4 10 AMP 115VAC UNFILTERED POWER (CONTINUED TO RIGHT) PRELIMINARY N1 N1 G Standard RTU & Power Subsystem Diagram — Sheet #3 �,AACC%� POWER OWER��GGRR)ODUNN%D�) BUS CONTROL PANEL LIGHT FIXTURE DUPLEX MAINTENANCE RECEPTACLE THERMAL MANAGEMENT CONTROL PANEL HEATER UNIT THERMAL MANAGEMENT CONTROLPANELFANS SPARE FUSE SPARE FUSE 115VAC POWER DISTRIBUTION L1 UNFILTERED POWER (CONTINUED FROM LEFT) R FUX-1 10 AMP H1 R FUX-2 10 AMP H2 R ' NEON FUX 3 10 AMP H3 R FUX-4 5 AMP H4 �\ R FUX-5 5 AMP H5 L1 CB ^-XX YY AMP H6 CB ^-XX YY AMP�H7 CB ^-XX O YY AMP H8 (CONTINUED ONTO NEXT SHEET) CONTROL PANEL FABRICATION NOTES, 1) All fuses/fuse blocks shall be provided in a finger -safe terminal block configuration with blown -fuse indication and integral fuse pullers. 2) UL-508A control panel shop to provide "ALL" fuse and circuit breaker sizing. 3) UL-508A control panel shop to provide power subsystem load calculations for proper sizing of all internal power subsystem components, including power supplies, battery charger, batteries, etc. 4) All internal control panel wiring shall be #14 THHN minimum, unless otherwise noted. 5) All internal analog input/output control panel wiring shall be #16 TSP minimum. 6) All internal control panel power subsystem components shall be sized at a minimum of 150 of full load, including all wired spares. Include 25 % wired spares for all PLC 1/0 minimum. Include 25 % fuse and circuit breaker wired spares minimum. 7) All internal control panel components to be Din -Rail mountable, if possible. In N1 SPARE FUSE SPARE FUSE SPARE FUSE SPARE FUSE SPARE CIRCUIT BREAKER SPARE CIRCUIT BREAKER SPARE CIRCUIT BREAKER SPARE CIRCUIT BREAKER PRELIMINARY RTU DESIGN DOCUMENTS APPENDIX A TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Standard RTU & Power Subsystem Diagrams - Rev2.vsd I 10/31/11 Systems LL C Standard RTU & Power Subsystem Diagram — Sheet #4 TRUCKEE DONNER 115VAC POWER DISTRIBUTION r PUBL€C UTILITY DISTRICT FH FILTERED POWER FN ^' (CONTINUED FROM LEFT) ^' Water Department SCADA System 115VAC POWER DISTRIBUTION H2 2 G (CKT. #2) R AC POWER GROUND BUS FNI SPARE FUSE FUX-5 CB-2 5 AMP FH5 15 AMP CB-XX L1 LINE FN SPARE CIRCUIT BREAKER YY AMP FH6 L G T TVSS/SPD +D & ACTIVE LINE FILTER CB-XX EMI/RFI -1449 + UL-1283 r-11N AC LINE FILTER L-N, L-G, N-G MODES 0 SPARE CIRCUIT BREAKER YY AMP FH7 FH FH G FN FN LOAD CB-XX I SPARE CIRCUIT BREAKER _ YY AMP FH8 XX L N CONTROL PANEL PFR 10 115VAC PFR PFR AC POWER FAIL RELAY CB-XX DPDT (RTU ON BBU POWER) XX I SPARE CIRCUIT BREAKER \ YY AMP FH9 / R FN 115VAC FILTERED POWER FUX-1 (TO PLC DIGITAL OUTPUTS) FH FN 10 AMP FH1 \ (CONTINUED ONTO NEXT SHEET) R FN0 SPARE FUSE FUX-2 10 AMP FH2 R / NEON FN SPARE FUSE FUX-3 10 AMP FH3 4 FN SPARE FUSE FUX-4 5 AMP FH4 4-1 115VAC FILTERED POWER FH (CONTINUED TO RIGHT) PRELIMINARY FN CONTROL PANEL FABRICATION NOTES, 1) All fuses/fuse blocks shall be provided in a finger -safe terminal block configuration with blown -fuse indication and integral fuse pullers. 2) UL-508A control panel shop to provide "ALL" fuse and circuit breaker sizing. 3) UL-508A control panel shop to provide power subsystem load calculations for proper sizing of all internal power subsystem components, including power supplies, battery charger, batteries, etc. 4) All internal control panel wiring shall be #14 THHN minimum, unless otherwise noted. 5) All internal analog input/output control panel wiring shall be #16 TSP minimum. 6) All internal control panel power subsystem components shall be sized at a minimum of 150 of full load, including all wired spares. Include 25 % wired spares for all PLC 1/0 minimum. Include 25 % fuse and circuit breaker wired spares minimum. 7) All internal control panel components to be Din -Rail mountable, if possible. PRELIMINARY RTU DESIGN DOCUMENTS APPENDIX A TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Standard RTU & Power Subsystem Diagrams - Rev2.vsd 10/31/11 Amoft Systems LLC Standard RTU & Power Subsystem Diagram — Sheet #5 / TRUCKEE DONNER PUBLIC UTILITY DISTRICT Water Department SCADA System Continued From Previous Sheet FH (115 VAC Filtered Power) NEON 24VDC POWER DISTRIBUTION Continued From Previous Sheet (115 VAC Filtered Power) FN FUX-6 H 24VDC N 10 AMP FH10 BATTERY CHARGER BC w/ Integral Volts & Am Displays sec (20 Amps @ 24VDC) 9 Amps IBC +� I I I I �- SLAGMTYPE SLA / VRLA BATTERIES LOW VOLTAGE 12VDC 12VDC LVD DISCONNECT MODULE 100 AH 100 AH DIODE ISOLATION PFR (PFR CONTACT IS N.C., OPENS WHEN AC PWR IS PRESENT) DODULE Upon loss of AC power, the "PFR" contact will close to shunt the diode isolation modules and corresponding voltage drop out of the circuit, thus providing direct battery voltage to all downstream DC DIODE powered loads. \ ISOLATION R MODULE (AC INPUT) H N FUX-7 24VDC 5AMP FH11 POWER SUPPLY (10 Amps @ 24VDC) 24+ 24- 24+ 24VDC POWER DISTRIBUTION (CONTINUED TO RIGHT) 24- 24VDC POWER SUBSYSTEM LOADS POWER REQUIREMENTS - OIT Display Unit - XX Watts - RF XCVR / Remote Subscriber Unit - XX Watts - Managed, Industrial Ethernet Switch - XX Watts - PLC Power Supply Module - XX Watts - PLC Analog Input Loop Power - XX Watts - PLC Digital Input Loop Power - XX Watts - PLC DO Interposing Relay Coils (24VDC Coils) - XX Watts - 24VDC Instrument Power (w/ Backup) - XX Watts Total Power Requirements XXX Watts PRELIMINARY NOTES: 1) Battery Charger output current, IBc = Approx. CA to C/5 Amps, where C=Ampacity in Amp -Hours of each battery. 2) Adjust Power Supply output voltage to 28VDC to provide proper battery charger and battery subsystem charging characteristics. Consult BC and battery specifications for proper voltage levels. 3) Wire 24VDC PS alarm contacts directly to new RTU. 4) Wire 24VDC battery subsystem analog voltage and discrete alarm contacts to new RTU PLC inputs. Generate Battery Backup System Low Voltage Alarm. 5) Due to internal space limitations in some pump station buildings, namely the Hydro -BPS sites, some RTUs may require a separate enclosure for the mounting of the batteries and charger subsystem. This requirement will be identified on the RTU summary page. BC Battery Charger u Trouble /Alarm XX PS1 Power Supply No.1 u Trouble/Alarm XX (� (DC POWER GROUND BUS (� 24VDC POWER DISTRIBUTION 24+ (CONTINUED FROM LEFT) 24- �� e1%.0 R � LED UNIT - GRAPHICAL OPERATOR INTERFACE UNIT FU-DC1 5 AMP 24P1 ❑ NOTE: \ Some RTUs may require k LED �additional RF XCVR units, \ both BSUs and RSUs. + RF XCVR _ RADIO TRANSCEIVER MODULE FU-DC2 \ UNIT 5 AMP 24P2 ❑ NOTE: All Ethernet Switches shall be \ provided with integrated R _ LED 00 00 support for both fiber optic 11' ' ' ' and copper interfaces. + ETHERNET _ INDUSTRIAL ETHERNET SWITCH FU-DC3 \ SWITCH 5AMP 24P3 ❑❑❑❑ ❑❑❑❑ a � LED + PLC _ 40 CHASSIS -MOUNTED PLC POWER SUPPLY FU-DC4 P.S. 5 AMP 24P4 R � LED �. Z4-0 24VDC PLC ANALOG LOOP POWER FU-DCS 1.0 AMP 24P5 \ R LED Z4- 24VDC PLC DIGITAL INPUT LOOP POWER FU-DC6 1.0 AMP 24P6 \ R LED 24- 24VDC PLC DIGITAL OUTPUT POWER FU-DC7 (24VDC INTERPOSING RELAY COILS) 1.0 AMP 24P7 \ ;a LED ' Z4-I SPARE 24VDC POWER FU-DC8 1.0 AMP 24P8 R LED Z4- SPARE 24VDC POWER FU-DC9 1.0 AMP 24P9 24+ 24- CONTROL PANEL FABRICATION NOTES: 1) All fuses/fuse blocks shall be provided in a finger -safe terminal block configuration with blown -fuse indication and integral fuse pullers. 2) UL-508A control panel shop to provide "ALL" fuse and circuit breaker sizing. 3) UL-508A control panel shop to provide power subsystem load calculations for proper sizing of all internal power subsystem components, including power supplies, battery charger, batteries, TVSS, etc. 4) All internal control panel wiring shall be #14 THHN minimum, unless otherwise noted. 5) All internal analog input/output control panel wiring shall be #16 TSP minimum. 6) All internal control panel power subsystem components shall be sized at a minimum of 150 of full load, including all wired spares. Include 25 % wired spares minimum. 7) All control panel components to be Din -Rail mountable as a preferred mounting method. PRELIMINARY RTU DESIGN DOCUMENTS APPENDIX A TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum FZndard RTU & Power Subsystem Diagrams - Rev2.vsd 10/31/11 Systems LLC PLC 1/0 Loop & Termination Diagram — Sheet #1 TRUCKEE DONNER PU8t1C UTILITY D15TRICi Water Department SCADA System Valve 15B Limit Switch - Open (Discrete Contact Closure) Valve 15B Limit Switch - Closed (Discrete Contact Closure) Influent Wetwell Level High Level Float Switch 115 (Discrete Contact Closure) XXX YYY (Discrete Contact Closure) XXX YYY (Discrete Contact Closure) XXX WY (Discrete Contact Closure) XXX WY (Discrete Contact Closure) XXX YYY (Discrete Contact Closure) I PLC CONTROL PANEL (FIELD TERMINATION STRIP) I Note: All Input Loops To Receive 24VDC I Battery Backup Power During AC Line Power Loss. SCADA system shall monitor all inputs during power fail conditions. I PLC Digital Input IField Termination Strip (2) #14AWG, XHHW-2, BLUE/WHT TRACER I 1/10 Amp C-105, 1"C, PVC-RSC, SIGNAL CABLE XYC, (Typical) Wire # 30001 ZSO 1 — — — — — — — — — — — — — — — — — — — — — — 30114 AWG, XHHW-2 156 2 — — — — — — — — — — — — — — — — ------- 3 Wire # 30002 Wire # 30003 I SC — — — — — — — — - T - T - -4 AWG, XHHW2 Wire #30004 I SH — -- ---- — — — — — — — — . Wirire #— 3000-5 5 14 AWG, XHHW-2 XXX — — — — — — — — — — — Wire #-30006— ------ 3060 I Wire # 30007 - - - - t- -- - - - 307L14 AWG, XHHW-2 IX), — — -- — — — Wire #-3000-8 I Wire # 30009 -- -- -- -- -- -- -- -- H-- --- -- -- -- — -- -- -- -- f -- -- -- -- 09 14 AWG, XHW2 Wire # 30010 31Wire # 30011 CiLls, 1X'X -----14 AWG, XHHW-2 - - - - - - - - - - - - - Wire # 30012 I Wire # 30013 I CiLls, 1XXX ------------— ---T— --- 31314 AWG, XHHW-2 — — — — — — — — — — — — — — — — — — 314 Wire # 30014 Wire # 30015 -- -- -- -- -- -- — — — — — — — — --- — — ----5 14 AWG, XHHW-2 - - - - - - - -t- - - - 316 1X'X Wire # 30016 I FIELD Notes, Instrument I Device Tyoes: Include Text To Identify Point Of Origin (Approximate Dry Contact Closure I Location) For All Field Devices, Including All MCCs, Control Pressure Switches / Transmitters Panels, LCSs, Junction Boxes, Instruments, Motors, Level Switches / Transmitters Valves, Etc. Flow Switches / Transmitters - Temperature Switches / Transmitters I Include All Conduit References, Junction Boxes, Pull Position (Limit Switch or Selector Switch) Boxes, Wire Numbers, Wire Type, Wire Colors, Terminal Position Transmitter #s, Terminal Block Colors, Etc. For All Terminated Loops. Analytical (pH, DO, TSS, CL2, ORP, Turbidity, Conductivity, Etc.) Current / Voltage I - Power / Power Consumption Change Of State - Device / Equipment Operating Status I - Motor Saver Units PRELIMINARY - Other Instruments /Devices I 24VDC Power (PLC Loop Power) 24P 24N Blue Blue/Wht 000 DC Ground Buss PLC CONTROL PANEL (PLC DIGITAL INPUT MODULE) 24VDC PLC Digital Inputs (Sinking Configuration) 302 (Blue) 10 DI PLC Digital Input Rack #1 / Slot #6 / Ch.#0 XXX 0 ZSO-15B 11 DI PLC Digital Input Rack #1 / Slot #6 / Ch.#1 XXX 1 ZSC-15B 12 DI PLC Digital Input Rack #1 / Slot #6 / Ch.#2 XXX 2 XXX-YYY 13 V DI PLC Digital Input Rack #1 / Slot #6 / Ch.#3 XXX 3 XXX-YYY 0 14 DI PLC Digital Input Rack #1 / Slot #6 / Ch.#4 XXX 4 XXX-YYY 2 IS DI PLC Digital Input Rack #1 / Slot #6 / Ch.#5 XXX 5 XXX-YYY I6 DI PLC Digital Input Rack #1 / Slot #6 / Ch.#6 XXX 6 XXX-YYY 6 17 V DI PLC Digital Input Rack #1 / Slot #6 / Ch.#7 XXX 7 XXX-YYY +24VDC XXX PLC DI Module 24VDC Power Connection XXX -24VDC PRELIMINARY RTU DESIGN DOCUMENTS APPENDIX A TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Typical PLC 1-0 Loop Drawings.vsd Version 1.1 by MRP 3/15/11 LLC PLC 1/0 Loop & Termination Diagram — Sheet #2 / TRUCKEE DONNER FIELD PUBLIC UTILITY D15TRICi Water Department SCADA System I Note: All Input Loops To Receive 24VDC Battery Backup Power During AC Line Power Loss. SCADA system shall monitor all inputs during power fail conditions. I (2) #14AWG, XHHW-2, BLUE/WHT TRACER I C-105, 1"C, PVC-RSC, SIGNAL CABLE XYC, — � Wire # 30017 C11 1 —------------ — — — — — — Valve 156 Limit Switch - Open (Discrete Contact Closure) 14 AWG, XHHW-2 2 — — — — — — — — — — — — — — — — — — Wire # 30018 I Wire # 30019 C15 ?XXX — — — — TValve 15B Limit Switch -Closed I(Discrete Contact Closure) 14 AWG, XHHW-2 — — — — — — — — — — — — — — — — — — — — Wire # 30020 I Wire # 30021 Influent Wetwell Level CSHXXX — ------ — High Level Float Switch 115 14 AWG, XHHW-2 (Discrete Contact Closure) XXX — — — — — — — — — — — — — — — — — — — — Wire # 30022 I Wire # 30023 XXX C11s' XXX — — — — — — — — — — — — — — — — — — — 1 — — YYY 14 AWG, XHHW-2 (Discrete Contact Closure) XXX— — — — — — — — — — — — — — — — — — — — Wire # 30024 I Wire # 30025 XXX LS 3,(XX -------------—YYY 14 AWG, XHHW-2 (Discrete Contact Closure) 115 — — — — — — — — — — — — — — — — T — — — Wire # 30026 I Wire # 30027 — — XXX C11s' XXX — — — — — — — — — — — — — — — — — — — — YYY 14 AWG, XHHW-2 (Discrete Contact Closure) XXX— — — — — — — — — — — — — — — — — — — Wire # 30028 Wire # 30029 I XXX LS 3,(XX — — — —YYY 14 AWG, XHHW-2 (Discrete Contact Closure) 115 — — — — — — — — — — — — — — — — — Wire # 30030 t Wire # 30031 — — XXX C11s' XXX — — — — — — — — — — — — — — — — — — YYY 14 AWG, XHHW-2 (Discrete Contact Closure) XXX— — — — — — — — — — — — — t Wire # 30032 Notes: Instrument / Device TVDes: Include Text To Identify Point Of Origin (Approximate - Dry Contact Closure Location) For All Field Devices, Including All MCCs, Control - Pressure Switches / Transmitters Panels, LCSs, Junction Boxes, Instruments, Motors, - Level Switches / Transmitters Valves, Etc. - Flow Switches / Transmitters - Temperature Switches / Transmitters Include All Conduit References, Junction Boxes, Pull - Position (Limit Switch or Selector Switch) Boxes, Wire Numbers, Wire Type, Wire Colors, Terminal - Position Transmitter #s, Terminal Block Colors, Etc. For All Terminated Loops. - Analytical (pH, DO, TSS, CL2, ORP, Turbidity, Conductivity, Etc.) Current / Voltage - Power / Power Consumption Change Of State - Device / Equipment Operating Status - Motor Saver Units PRELIMINARY - Other Instruments /Devices PLC CONTROL PANEL (FIELD TERMINATION STRIP) 24VDC Power (PLC Loop Power) Ground Buss PLC CONTROL PANEL (PLC DIGITAL INPUT MODULE) TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum nputs tion) PLC Digital Input Rack #1 / Slot #6 / Ch.#8 ZSO-15B PLC Digital Input Rack #1 / Slot #6 / Ch.#9 ZSC-15B PLC Digital Input Rack #1 / Slot #6 / Ch.#10 LAH-115 PLC Digital Input Rack #1 / Slot #6 / Ch.#11 LAH-115 PLC Digital Input Rack #1 / Slot #6 / Ch.#12 LAH-115 PLC Digital Input Rack #1 / Slot #6 / Ch.#13 LAH-115 PLC Digital Input Rack #1 / Slot #6 / Ch.#14 LAH-115 PLC Digital Input Rack #1 / Slot #6 / Ch.#15 LAH-115 dule war Connection Typical PLC 1-0 Loop Drawings.vsd Version 1.1 by MRP 3/15111 COAM P''ff^ tems LLC PLC 1/0 Loop & Termination Diagram — Sheet #3 % TRUCKEE DONNER PUBLIC UTILITY D15TRICi Water Department SCADA System 24VDC Power PLC CONTROL PANEL (PL24Lo� r) (REAR SUBPANEL) Blue/Wht Tracer +24 Interposing Relays w/ 24VDC Coils 24VDC Digital Outputs Violet (N.O., Form-C Output Contacts) (Sourcing Configuration) 7777 (Typical) DO QO + CR N.O. PLC Digital Output Rack #1 / Slot #8 / Ch.#0 0 100 XXX _ COM Blue/Wht Tracer (Typical) Relay Relay Coil Contact Violet + Q1 PLC Digital Output 1 CR 3 _ (DO Rack #1 / Slot #8 / Ch.#1 01 XXX 8 q Blue/Wht Tracer PLC Digital Output DO 02 1 CR 3 Rack #1 / Slot #8 / Ch.#2 K 7C2 XXX 8 4 PLC Digital Output DO 03 1 1 03 Rack #1 / Slot #8 / Ch.#3 XXX T T 8 4 PLC Digital Output DO C4 1 04 3 TRack #1 /Slot #8 / Ch.#4 XXX 8 4 PLC Digital Output DO OS 1 CR 3 Rack #1 / Slot #8 / Ch.#5 O XXX 8 4 PLC Digital Output DO 06 1 CR 3 Rack #1 / Slot #8 / Ch.#6 6 XXX 8 106 q PLC Digital Output DO 07 1 3 T I OR Rack #1 / Slot #8 / Ch.#7 K7, XXX 8 4 -24 PRELIMINARY CR-102 1 3 VINO 8 4 Relay & Base Pin -Out Configuratior FIELD I 115VAC Power PLC Digital Output (PLC DO Loop Power) Field Termination Strip FH FN Aiiii 1 900 Wire # 901 (Blk) Nire # 902 (Red) Red) Wire # 905 (Yellow) Wire # 906 (Yellow) Wire # 909 (Yellow) Wire # 910 (Yellow) Wire # 913 (Yellow) L Wire # 914 (Yellow) Wire # 917 (Yellow) Wire # 918 (Yellow) Wire # 921 (Yellow) Wire # 922 (Yellow) Wire # 925 (Yellow) Wire # 926 (Yellow) Wire # 929 (Yellow) L Wire # 930 (Yellow) 900 I I — — — — — — I — — — — — — �- I — — — — — — — — — — — — — I I It — — — — — — — — — — — I — — — — — I — 1 — — — — — — I — — — — — — — — — — I — — — — — — — — — — — — — I — — — — — — — — — — — — — I I — — — — — — — — — — — — — I Conduit +Cable +Conductor References Here (Typical). — — — — — — — — — (2) #14 XHHW-2, 1"C — — — — — — — — — Conduit + Cable + Conductor — — — — — — — — — (2) #14 XHHW-2, 1"C — — — — — — — — — Conduit + Cable + Conductor — — — — — — — — — (2) #14 XHHW-2, 1"C — — — — — — — — — Conduit + Cable + Conductor — — — — — — — — — (2) #14 XHHW-2, 1-C — — — — — — — — — Conduit + Cable + Conductor — — — — — — — — — (2) #14 XHHW-2, 1"C — — — — — — — — — Conduit + Cable + Conductor — — — — — — — — — (2) #14 XHHW-2, 1"C — — — — — — — — — Conduit + Cable + Conductor — — — — — — — — — (2) #14 XHHW-2, 1-C — — — — — — — — — Conduit + Cable + Conductor — — — — — — — — — (2) #14 XHHW-2, 1 -C — — — — — — — — — Wire # 90001 (Red) — — — — — — — — — — — — — — — — Wire # 90002 (Red) - - — Wire # 90003 (Yellow) t t — — — — — — ,— t — — — — — — t— Wire # 90004 (Yellow) t t-- - - Wire # 90003 (Yellow) t — — — — — — — t— t — — — t — — — — — t— Wire # 90004 (Yellow) i - - - - — Wire # 90003 (Yellow) t t — — — — — — t— t — — — t Wire # 90004 (Yellow) i - - - - Wire # 90003 (Yellow) t t — — —— — — — i t — — — — — — t— t Wire # 90004 (Yellow) t - - - - Wire # 90003 (Yellow) t — t — — — — — — t— t — — — — — — t— Wire # 90004 (Yellow) i -- - - Wire # 90003 (Yellow) t t — — — — — — — t— t — — — t — — — — — Wire # 90004 (Yellow) i - - - - Wire # 90003 (Yellow) t t — — — — — — — t— t — — — — — — t— t Wire # 90004 (Yellow) t - - XXX SV XXX 15C - - - - - - - - - XXX MS XXX 1A --------- - - - - - - - - - XXX MS XXX 1A - - - - - - - - - - - - - - - - - - XXX MS - - - - - - - - - - - - - - - - - - XXX MS XXX 1A - - - - - - - - - - - - - - - - - - XXX MS XXX 1A ----- - - - - - - - - - - - - - XXX MS XXX 1A - - - - - - - - - - - - - - - - - - XXX MS XXX 1A - - - - - - - - - Solenoid Valve 15C (Energize -to -Open) - - - - - - - - - - - - MCC-3A t Bucket 5D t t t t Motor Starter 1A t Circuit#xx t - - - - - - - - - - - - MCC-3A t Bucket 5D t t t t Motor Starter 1A i - - - - - - - - - - - - - - - - - - - - - - - - MCC-3A t Bucket 5D t t t Motor Starter 1A i - - - - - - - - - - - - - - - - - - - - - - - - M t Buccketket 5D t t t t Motor Starter 1A t t - - - - - - - - - - - - - - - - - - - - - - - - MCC-3A t Bucket 5D t t t t Motor Starter 1A t ---- - - - - - - - - - - - - MCC-3A t Bucket 5D t t t t Motor Starter 1A i - - - - - - - - - - - - - - - - - - - - - - - - MCC-3A t Bucket 5D t t t t Motor Starter 1A t t - - - - - - - - - - - - 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 922 923 924 925 926 927 928 929 930 931 CR-102 1 2 NC 3 NO $ SPDT, 24VDC COIL 4 WARNING I PRELIMINARY RTU DESIGN DOCUMENTS Foreign Voltage APPENDIX A May Be Present I TRUCKEE DONNER PUD Water Department SCADA System Upgrade ITechnical Memorandum Typical PLC 1-0 Loop Drawings.vsd Version 1.1 by MRP 3/15/11 IC JC&M-P P'''^ Systems LLC ! TRUCKEE DONNER 11U8[fC UTILIir DISTRICT Water Department SCADA System Finished Water Tank Level CLIT(0-30 Ft of H2O) 2-W XMTR PLC 1/0 Loop & Termination Diagram — Sheet #4 I I FIELD I PLC CONTROL PANEL I (FIELD TERMINATION STRIP) Conduit + Cable + Conductor References Here (Typical). 4-20mA TSP, 16 AWG (Typical) I I PLC Analog Input Field Termination Strip I TB -AI I FU-100 I — — — — — — 101 I 102 I 115VAC, PB-100, CKT.#12 103 I H SHLD N — — FU-101 G — — I 104 Chlorine Residual C---4-20mA TSP, 16 AWG ——~105 (0-100 ppm) (Typical) — — — — — — — — — — — — — — -- — — — — — — — 106 I 4-W XMTR I 107 SHLD C11 + Finished Water Tank Level (0-30 Ft of H2O) _ _ _ 2-W XMTR Finished Water Tank Level C11 + (0-30 Ft of H2O) _ 2-W XMTR Notes: Include Text To Identify Approximate Location For All Field Devices, Including All MCCs, Control Panels, LCSs, Junction Boxes, Instruments, Motors, Valves, Etc. Include All Conduit References, Junction Boxes, Pull Boxes, Wire Numbers, Wire Colors, Terminal #a, Terminal Block Colors, Etc. For All Terminated Loops. PRELIMINARY Conduit + Cable + Conductor References Here (Typical). 4-20mA TSP, 16 AWG (Typical) Conduit + Cable + Conductor References Here (Typical). 4-20mA TSP, 16 AWG (Typical) ----------------- L—J FU-102 — — — — — 108 109 I I 110 I 111 I 1 SHLD FU-103 — — — — — — — 112 I — — — — — — — — 113 114 I 115 I SHLD I I I I I I I I I I I I I Note: All Input Loops To Receive 24VDC Battery Backup Power During Loss Of Utility Power. 24VDC Power (PLC Loop Power) 24+ 24_ SHLD 000 DC Ground Buss I I �Xexele] z 119:1971111 :7_1 z I:" I (REAR SUBPANEL - PLC 1/0 MODULES) I I I I I I I I 4-20mA PLC Analog Inputs I IIO AI PLC Analog Input COM 0 Rack #1 / Slot #3 / Ch.#0 0 I I I I I 111 Al _ PLC Analog Input COM 1 Rack #1 / Slot #3 / Ch.#1 1 I I I I I 112 All PLC Analog Input COM 2 Rack #1 / Slot #3 / Ch.#2 2 I I I I I I 113 AI PLC Analog lnput COM 3 Rack #1 / Slot #3 / Ch.#3 3 I I I I I I I I I I I I I I I PRELIMINARY RTU DESIGN DOCUMENTS APPENDIX A TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Typical PLC 1-0 Loop Drawings.vsd Version 1.1 by MRP 3/15111 Systems LLC FRUCKEE DONNER PUBLIC UTILITY DI5TP.IC7 Water Department SCADA System Finished Water Tank Level CLIT(0-30 Ft of H2O) 2-W XMTR PLC 1/0 Loop & Termination Diagram — Sheet #5 I I FIELD i PLC CONTROL PANEL i I (FIELD TERMINATION STRIP) I Conduit + Cable + Conductor References Here (Typical). 4-20mA TSP, 16 AWG (Typical) I I I PLC Analog Input Field Termination Strip I TB -AI I FU-104 I — — — — — — 117 I 118 I 115VAC, PB-100, CKT.#12 919 I H SHLD N — — FU-105 G — — I 120 Chlorine Residual C+---4-20mA TSP, 16 AWG (0-100 ppm) — — ~ 121 (Typical) — — — — — — — — — — — — — — -- — — I — — — — — 122 4-W XMTR I 123 SHLD C11 + Finished Water Tank Level (0-30 Ft of H2O) _ _ _ 2-W XMTR C11 + Finished Water Tank Level (0-30 Ft of H2O) _ 2-W XMTR Notes: Include Text To Identify Approximate Location For All Field Devices, Including All MCCs, Control Panels, LCSs, Junction Boxes, Instruments, Motors, Valves, Etc. Include All Conduit References, Junction Boxes, Pull Boxes, Wire Numbers, Wire Colors, Terminal #s, Terminal Block Colors, Etc. For All Terminated Loops. PRELIMINARY Conduit + Cable + Conductor References Here (Typical). 4-20mA TSP, 16 AWG (Typical) Conduit + Cable + Conductor References Here (Typical). 4-20mA TSP, 16 AWG (Typical) ----------------- L-J FU-106 — — — — — 124 125 126 I 127 I DL- FU-107 - - - - — 128 I — — — — — 129 130 I 131 I SHLD I I I I I I I I I I I I I I I Note: All Input Loops To Receive 24VDC Battery Backup Power During AC I Line Power Loss. 24VDC Power (PLC Loop Power) 24+ 24- SHLD I I I 000 DC Ground Buss f I E I L I I E I I I I I I I I I I I I I PLC CONTROL PANEL (REAR SUBPANEL - PLC 1/0 MODULES) 4-20mA PLC Analog Inputs 114A O 4I PLC Analog Input COM 4 Rack #1 /Slot #3 / Ch.#4 16 A5 PLC Analog Input COM 5 Rack #1 / Slot #3 / Ch.#5 II6 ql _ PLC Analog Input COM 6 Rack #1 / Slot #3 / Ch.#6 6 117 Al _ PLC Analog Input COM 7 Rack #1 / Slot #3 / Ch.#7 7 PRELIMINARY RTU DESIGN DOCUMENTS APPENDIX A TRUCKEE DONNER PUD Water Department SCADA System Upgrade Technical Memorandum Typical PLC 1-0 Loop Drawings.vsd Version 1.1 by MRP 3/15111 Systems LLC APPENDIX B Appendix B Water Department - SCADA System Upgrade Project Preliminary Cost Estimate - All Construction Activities Complete System Cost Summary (All Required Construction Phases): ITEM CITY DESCRIPTION UNITS UNIT COST EXT COST 1 1 Central SCADA System + Construction, Fabrication, & Integration of Phase 3A RTUs (10 Initial RTUs) 2 1 Construction, Fabrication, & Integration of Phase 3B RTUs (7 Additional RTUs) 3 1 Construction, Fabrication, & Integration of Phase 3C RTUs (13 Additional RTUs) 4 1 Construction, Fabrication, & Integration of Phase 3D RTUs (15 Additional RTUs) $1,472,684 $1,472,684 $301,537 $301,537 $543,955 $543,955 $617,709 $617,709 Complete Project Grand Total $2, 335,886 Note: All development labor for the complete foundation SCADA system and base PLC logic templates has been included in the cost estimate for the initial phase of construction (Phase 3A) in Item #1 above. All subsequent phases of construction will include a small amount of programming hours for minor revisions to the base templates. In addition, each subsequent phase of construction has been provided with a reasonable allowance of hours for factory testing, field testing, startup, and commissioning activities for integration of the RTUs into the foundation SCADA system. Truckee Donner Public Utility District Page 1 of 7 Carollo Systems, LLC SCADA System Cost Estimate, v1.7 Appendix B Water Department - SCADA System Upgrade Project Preliminary Cost Estimate - All Construction Activities Cost Estimate For Phase 3A Construction Activities: ITEM CITY DESCRIPTION UNITS UNIT COST EXT COST 1 10 RTU Fabrication (Materials + Labor) Per Site $24,880 $248,795 2 1 Final RF System Engineering During Construction RF Communication System Field Testing & Verification LS $10,000 $10,000 3 1 LS $15,000 $15,000 4 6 Communication Network Materials: Ethernet Radio Frequency (RF) Communication Network Links LS $1,500 $9,000 5 6 RF Communication Network Installation Labor (PtMP RF Comm Subnets) Sites $2,500 $15,000 6 1 SCADA System Hardware & Software Materials (Core SCADA System Equipment Items) LS $147,224 $147,224 7 1 Preliminary Services for SCADA-HMI Development & PLC Programming, Incl. Programming & Configuration Workshops, Progress Meetings, Hardware & Software Procurement Services, Initial Hardware Setup, Microsoft Operating System Installation/Configuration, Microsoft SQL Installation/Configuration, Microsoft Terminal Services Installation/Configuration, & Base Network Configuration Services LS $65,000 $65,000 8 10 PLC Programming Effort, Including Local OIT Programming and Configuration, w/ Std. Program Function Blocks, Code Modules, & Graphic OIT Templates Per Site $15,000 $150,000 9 1 SCADA-HMI System Development Services - Programming & Configuration Effort, w/ Std. Facility Templates LS $12,500 $200,000 10 10 Programming & Configuration of Historical Database System (Database Management, Trending, & Basic Reporting) LS $11,250 $180,000 11 1 Installation Labor for Central SCADA System Equipment LS $10,000 $10,000 12 10 IRTU Startup, Commissioning, & Testing Services (Loop Validation/Verification Testing, CEET/PTP Testing, & SFT) Per Site $1,5001 $15,000 13 10 SCADA-HMI System Startup, Commissioning, & Testing Services (Loop Verification, PTP Testing, & SFT) LS $1,800 $18,000 14 2 Communication Network Startup, Commissioning, & Testing Services --- Peer -to -Peer Data Exchanges for Process Control (Donner Lake and Glenshire System PtMP Subnets) Per SUB $7,500 $15,000 15 1 JProject Management (PM) Services LS $24,000 $24,000 16 1 Construction Management & Engr Svcs During Construction (CM & ESDC) LS $78,000 $78,000 17 3 Operator Training (Recommend 3 Weeks Minimum) Per Wk $7,5001 $22,500 18 10 RTU Installation Materials & Labor (Concrete Base Pads, Conduits, Interconnection Wiring, Terminations, Etc.) Per Site $5,000 $50,000 19 1 Spare Parts Allowance LS $25,000 $25,000 20 - Price Escalation 3.5% $45,413 21 Project Contingency / Additional Allowances 10.0% $129,752 Total $1,472,684 Truckee Donner Public Utility District Page 2 of 7 Carollo Systems, LLC SCADA System Cost Estimate, v1.7 Appendix B Water Department - SCADA System Upgrade Project Preliminary Cost Estimate - All Construction Activities Cost Estimate For Phase 313 Construction Activities: ITEM QTY DESCRIPTION UNITS UNIT COST EXT COST 1 7 RTU Fabrication (Materials + Labor) 7 JPLC Programming Effort, Including Local OIT Programming and Configuration, w/ Std. Program Function Blocks, Code Modules, & Graphic OIT Templates Per Site $24,880 $174,157 2 Per Site $1,500 $10,500 3 1 SCADA-HMI System Configuration Services - Process Graphics, Tag Database, & Alarms Integration Utilizing Std. Templates LS $15,000 $15,000 4 1 Programming & Configuration of Historical Database System (Database Management, Trending, & Basic Reporting) LS $6,500 $6,500 5 7 RTU Startup, Commissioning, & Testing Services (Loop Validation Testing, CEET/PTP Testing, & SFT) Per Site $1,500 $10,500 6 7 SCADA-HMI System Startup, Commissioning, & Testing Services (Final Loop Verifications, PTP Testing, & SFT) Per Site $1,500 $10,500 7 1 Communication Network Startup, Commissioning, & Testing Services --- Peer -to -Peer Data Exchanges for Process Control LS $4,500 $4,500 8 1 Project Management (PM) Services LS $6,500 $6,500 9 1 1 Construction Management & Engr Svcs During Construction (CM & ESDC) LS $7,5001 $7,500 10 7 RTU Installation Materials & Labor (Concrete Base Pads, Conduits, Interconnection Wiring, Terminations, Etc.) Per Site $5,000 $35,000 11 - Price Escalation Project Contingency / Additional Allowances 3.5% $8,598 12 5.0% $12,283 Total $301,537 Cost Estimate For Phase 3C Construction Activities: ITEM QTY DESCRIPTION UNITS UNIT COST EXT COST 1 13 RTU Fabrication (Materials + Labor) Per Site $24,880 $323,434 2 13 PLC Programming Effort, Including Local OIT Programming and Configuration, w/ Std. Program Function Blocks, Code Modules, &Graphic OIT Templates Per Site $1,500 $19,500 3 1 SCADA-HMI System Configuration Services - Process Graphics, Tag Database, & Alarms Integration Utilizing Std. Templates LS $22,500 $22,500 4 1 Programming & Configuration of Historical Database System (Database Management, Trending, & Basic Reporting) LS $9,500 $9,500 5 13 RTU Startup, Commissioning, & Testing Services (Loop Validation Testing, CEET/PTP Testing, & SFT) Per Site $1,500 $19,500 6 13 SCADA-HMI System Startup, Commissioning, & Testing Services (Final Loop Verifications, PTP Testing, & SFT) Per Site $1,500 $19,500 7 1 Communication Network Startup, Commissioning, & Testing Services --- Peer -to -Peer Data Exchanges for Process Control LS $7,500 $7,500 8 1 Project Management (PM) Services LS $7,500 $7,500 9 1 Construction Management & Engr Svcs During Construction (CM & ESDC) LS $12,500 $12,500 10 13 RTU Installation Materials &Labor (Concrete Base Pads, Conduits, Interconnection Wiring, Terminations, Etc.) Per Site $5,000 $65,000 11 - Price Escalation 3.5% $15,450 12 - Project Contingency / Additional Allowances 5.0% $22,072 Total $543,955 Truckee Donner Public Utility District Page 3 of 7 Carollo Systems, LLC SCADA System Cost Estimate, v1.7 Appendix B Water Department - SCADA System Upgrade Project Preliminary Cost Estimate - All Construction Activities Cost Estimate For Phase 3D Construction Activities: ITEM QTY DESCRIPTION UNITS UNIT COST EXT COST 1 15 RTU Fabrication (Materials + Labor) 15 JPLC Programming Effort, Including Local OIT Programming and Configuration, w/ Std. Program Function Blocks, Code Modules, & Graphic OIT Templates Per Site $24,880 $373,193 2 Per Site $1,500 $22,500 3 1 SCADA-HMI System Configuration Services - Process Graphics, Tag Database, & Alarms Integration Utilizing Std. Templates LS $22,500 $22,500 4 1 Programming & Configuration of Historical Database System (Database Management, Trending, & Basic Reporting) LS $9,500 $9,500 5 15 RTU Startup, Commissioning, & Testing Services (Loop Validation Testing, CEET/PTP Testing, & SFT) Per Site $1,500 $22,500 6 15 SCADA-HMI System Startup, Commissioning, & Testing Services (Final Loop Verifications, PTP Testing, & SFT) Per Site $1,500 $22,500 7 1 Communication Network Startup, Commissioning, & Testing Services --- Peer -to -Peer Data Exchanges for Process Control LS $7,500 $7,500 8 1 Project Management (PM) Services LS $7,500 $7,500 9 1 Construction Management & Engr Svcs During Construction (CM & ESDC) LS $12,5001 $12,500 10 15 RTU Installation Materials & Labor (Concrete Base Pads, Conduits, Interconnection Wiring, Terminations, Etc.) Per Site $5,0001 $75,000 11 - Price Escalation Project Contingency / Additional Allowances 3.5% $17,507 $25,010 12 5.0% Total $617,709 Truckee Donner Public Utility District Page 4 of 7 Carollo Systems, LLC SCADA System Cost Estimate, v1.7 Appendix B Water Department - SCADA System Upgrade Project Preliminary Cost Estimate - All Construction Activities Industrial Control Panel - RTU Cost Summary: ITEM QTY DESCRIPTION UNITS UNIT COST EXT COST 1 45 Control Panel Engineering & Shop Drawings Per Site $750 $33,750 2 45 Generation of Submittals, Incl., Product Data Sheets, Power Subsystem Calcs, Thermal Calcs, BOM, Seismic Calcs, Etc. $750 $33,750 3 45 Control Panel Materials w/ MU & Taxes (See List of RTU Components Below for Additional Details) _ $17,555 $789,953 _ 4 45 Materials Procurement Labor $250 $11,250 _ 5 45 Fabrication, Including Assembly, Wire, & Preliminary Testing Labor $4,000 $180,000 _ 6 45 Factory Acceptance Testing Labor $500 $22,500 _ 7 45 Final Documentation Package (As -Built Record Drawings / Spare Parts List / O&M Manuals) $500 $22,500 _ 8 45 Packing & Shipping / Delivery to Job Site $325 $14,625 9 45 Miscellaneous Expenses $250 $11,250 Totals $24,880 $1,119,578 Industrial Control Panel - RTU Material Allowances: ITEM QTY DESCRIPTION UNITS UNIT COST EXT COST 1 1 Enclosure & Related Parts, Incl., Interior Subpanels, Laptop Shelf, Hardware, Etc. Per RTU $1,650 $1,650 2 1 PLC Subsystem Components: $3,950 $3,950 PS, CPU Module, Ethernet Comm Module, Rack, 1/0 Modules (Als, Dls, & DOs), Cables, TB Assemblies, Etc. 3 1 OIT/LOP/MMI (Local Operator Interface Panel) w/ Ethernet Interface $1,200 $1,200 4 1 RF Radio Transceiver (Remote Client - Subscriber Unit) $1,800 $1,800 5 1 Remote Subscriber Unit RF Antenna System, Lightning Arrestor, Cables, Connectors, Etc. $750 $750 6 1 Industrial Ethernet Edge Switch (Managed Configuration) $1,250 $1,250 7 1 Primary Power Subsystem Components: $1,500 $1,500 Incl. Circuit Breakers, TVSS/SPD, EMI/RFI Power Line Filter, Redundant 24VDC Power Supplies + Redundancy Module, Batteries & Battery Charger Subsystem, LVD, Diode Isolation Modules, Etc. Environmental / Thermal Management Components (Heater, Fans, T'Stats, Etc.) Convenience Components (Enclosure Light Kit, Receptacles, Mounting Hardware, Etc.) Miscellaneous Control Panel Components: $750 $500 $750 $750 $500 $750 8 1L 9 1 10 1 Interposing Relays & Bases w/24VDC Coils & Transient Protection, Fuses, Assorted Terminal Blocks, Din -Rail, Panduit, Wire, Nameplates, Device + Wire +Terminal Block Labels, Grnd Bus Bars, Misc. Hardware, Etc. MU on Material Purchases CA Sales & Use Tax / Shipping & Handling 15.0% 9.5% $2,115 $1,340 11 12 Totals $14,100 $17,555 Truckee Donner Public Utility District Page 5 of 7 Carollo Systems, LLC SCADA System Cost Estimate, v1.7 Appendix B Water Department - SCADA System Upgrade Project Preliminary Cost Estimate - All Construction Activities SCADA-HMI System Hardware & Software Material Costs: ITEM QTY DESCRIPTION UNITS UNIT COST EXT COST 1 2 SCADA Server Hardware (Redundant Server Configuration) $3,000 $6,000 2 2 SCADA Server Software $500 $1,000 3 2 SCADA Server "Wonderware" Application Software _ $0 $0 4 1 Historian Server Hardware $3,500 $3,500 5 1 Historian Server Software $500 $500 6 1 Historian Server "Wonderware" Application Software $0 $0 7 2 Operator Workstation Hardware $1,500 $3,000 8 2 Operator Workstation Software $500 $1,000 9 2 OWS "Wonderware" Client Application Software $0 $0 10 1 Engineering Workstation Hardware (EWS) $2,500 $2,500 11 1 Engineering Workstation Software $500 $500 12 1 EWS "Wonderware" Client Application Software $0 $0 13 1 Laptop Workstation Hardware $1,500 $1,500 14 1 Laptop Workstation Software $1,000 $1,000 15 1 Laptop "Wonderware" Client Application Software $0 $0 16 1 PLC Programming Software (Installed on Laptop and/or EWS) $5,000 $5,000 17 1 Laser Report Printer (Both Regular Size Letter & B-Size DWG / Tabloid Spreadsheet Capable) $2,250 $2,250 18 1 VPN Concentrator Device (Secure Remote Access) $1,000 $1,000 19 1 NAS Device (Catastrophic Backup & Recovery System) $1,500 $1,500 20 1 Ethernet Network Hardware $5,000 $5,000 21 1 Base Station Communication Equipment $0 $0 22 1 SCADAIarm Hardware & Software $2,500 $2,500 23 1 Miscellaneous Components & Software $2,500 $2,500 24 1 Rack -Mount UPS, 3KVA Minimum, True On -Line, Ext. Battery Module, SNMP Ethernet Comm Module, & MBP Module $3,250 $3,250 25 1 Equipment Rack, 19", Full -Height, Vent Fan Kit, Power Kit, Heavy -Duty Caster Kit, & All Exterior Panels $3,000 $3,000 26 1 SCADA System Application Software (See Wonderware Application Software List Below) _ $76,700 $76,700 27 - MU on Hardware & Software Purchases 10.0% _ $12,320 28 - CA Sales & Use Tax / Shipping & Handling 9.5% $11,704 NOTES: 1 Redundant SCADA Servers, (2) Operator Workstations, (1) Engineering Workstation, (1) Laptop, & (1) Historian 2 Wonderware InTouch, Active Factory, SCADAIarm, WW-CALs, MS -Office, Etc. 3 (1) Engr Dev License, (3) Client Licenses, Redundant I/O Servers, & (1) Historian Server License w/ (4) AF Client Licenses 4 Also, LAN Switches, VPN, NAS, Printer, & Other Peripheral Devices Truckee Donner Public Utility District Page 6 of 7 Carollo Systems, LLC SCADA System Cost Estimate, v1.7 Appendix B Water Department - SCADA System Upgrade Project Preliminary Cost Estimate - All Construction Activities Wonderware/InTouch SCADA-HMI System Application Software: ITEM CITY DESCRIPTION UNITS UNIT COST EXT COST 1 1 SCADA Server A / OWS-1 --- InTouch R/T w-1/0 Server (Server License) $7,500 $7,500 2 1 SCADA Server B / OWS-2 --- InTouch R/T w-1/0 Server (Server License) $7,500 $7,500 3 1 Operator Workstation #1 (OWS-1) --- InTouch R/T wo-1/0 + ActiveFactory + WW-CAL (Client License) _ $6,500 $6,500 4 1 Operator Workstation #2 (OWS-2) --- InTouch R/T wo-1/0 + ActiveFactory + WW-CAL (Client License) $6,500 $6,500 5 1 Engineering Workstation (EWS-1) --- InTouch DEV Studio + ActiveFactory + WW-CAL (Client License) $12,500 $12,500 6 1 Remote Laptop Client Node (OWS-3) --- InTouch R/T wo-1/0 + ActiveFactory+ WW-CAL (Client License) $6,500 $6,500 7 1 Terminal Services & Redundancy 20.0% $10,700 $10,700 8 1 Historian Server - Industrial SQL Server (51K Tag Configuration) _ $12,500 $12,500 9 4 Active Factory & WW-CAL Client Licenses (Per Client Node) _ $1,250 $5,000 10 1 HMI Reports Package (10 Report Limit) _ $1,500 $1,500 Total $76,700 Truckee Donner Public Utility District Page 7 of 7 Carollo Systems, LLC SCADA System Cost Estimate, v1.7